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may set the potentiometers somewhere in the middle to get extra time before activating the 
Failsafe. If the generator goes online before the timer times out the Failsafe will return to 
“Normal Condition”. If the Generator fails to go online the Failsafe will transfer to Emergency 
Power sending the Actuator to its Failsafe position.

 

 
The Controller incorporates LED lights that show the type of power that the actuator is 
receiving; these lights will be ON only when either Power has been applied to the actuator 
terminal block. 
 

Green NORMAL POWER LED

 = When lit actuator is receiving Normal Power. 

Red UPS POWER LED

 = When lit actuator is receiving UPS power. 

Green POWER LED

 = When lit Normal Power is present. 

Clear UPS  SHUT DOWN LED

 = When lit Failsafe has completed emergency cycle.

 

 
 
5. - Maintenance 
 

The Failsafe unit requires minimum maintenance but should be kept dry and clean at all times, 
periodically check all cable connections to the battery, clean and tighten these as necessary. 
 
At least once a month test the system to make sure that the unit is in good condition and to 
exercise the batteries. 

 
Caution: 

 blown fuses are an indication of a fault in the system or its connections. Such as short 

circuits, overloads etc.. Locate the source of the problem before replacing the fuse. 
 
The Failsafe unit operates at high efficiency and generates minimal heat during use. To ensure 
that you will always get the maximum output from the Failsafe unit, periodically verify that the 
battery is fully charged. 
 
 

5.1 Testing the Batteries 

 
Test the Failsafe unit once a month, cut the power supply to the Failsafe unit or use a Remote

 

test switch. Allow the actuator or actuators to move to there failsafe position, once they are in 
failsafe mode reconnect power to the unit and check that all the relays are working properly, this 
is also a good time to verify that the battery charger is working, the charging light should remain 
ON (Yellow) until the battery reaches a fully charged condition. 
 
You may check the condition of the battery with an Industrial sealed battery load tester, when 
testing follow the instructions supplied with the battery load tester unit. 
 
A quick test may be perform to check the condition of the battery, connect a volt-meter to the 
battery terminals, disconnect power to the Failsafe unit and allowed the actuator to go to the 
failsafe position, during all this time check the reading of the volt-meter, if the voltage do not 

Summary of Contents for 1620ES-24VDC Series

Page 1: ...Valcom Failsafe Unit 1620ES 24VDC SERIES Operation and Maintenance Manual...

Page 2: ...e Page 1 Introduction 2 Unpacking the Failsafe unit 3 Installation 3 1 Auto Timed UPS Shut Down 4 Failsafe Operation 5 Maintenance 5 1 Testing the Batteries 5 2 UPS RESET 6 Electrical Drawings 7 Speci...

Page 3: ...tached to the inside door and an extra set is supplied for your files Your Fail safe unit features sophisticated electronic circuitry It provides high peak power output to start and run devices requir...

Page 4: ...th these terminals during Failsafe operation or during service or installation You must insulate these terminals to help protect against accidental short circuits Failure to properly ground the Failsa...

Page 5: ...he controller for the system to shut down automatically after power failure TIMED MODE should be used only when the valve actuator does not have an available limit switch To enable this option jumpers...

Page 6: ...d as follows 1 Connect the negative wire from the 4 20 ma source to the terminal labeled signal at the actuator 2 Connect the positive wire from the 4 20 ma source to one of the terminals labeled MOD...

Page 7: ...resume normal operation If an OPEN CLOSE switch has been interfaced between the Failsafe unit and the actuator ensure that the actuator will go to the failsafe mode open or close regardless of the po...

Page 8: ...es are an indication of a fault in the system or its connections Such as short circuits overloads etc Locate the source of the problem before replacing the fuse The Failsafe unit operates at high effi...

Page 9: ...orm a test with a battery load tester 5 2 UPS RESET You may connect a momentary switch to the UPS RESET TB3 terminal block this will restore additional time of emergency power to the valve This featur...

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