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Hydraulic Technology Worldwide

Instruction Sheet

P-392FP

Hydraulic Foot Pump

EIS 63.107-1

09/2004

1.0  IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage.
Shipping damage is not  covered by warranty. If shipping
damage is found, notify carrier at once. The carrier is
responsible for all repair and replacement costs resulting from
damage in shipment.

SAFETY FIRST

2.0  SAFETY ISSUES

Read all instructions, warnings and cautions
carefully. Follow all safety precautions to
avoid personal injury or property damage

during system operation. Enerpac cannot be responsible for
damage or injury resulting from unsafe product use, lack of
maintenance or incorrect product and/or system operation. 

Contact Enerpac when in doubt as to the safety precautions
and operations. If you have never been trained on high-
pressure hydraulic safety, consult your distribution or service
center for a free Enerpac Hydraulic safety course.

Failure to comply with the following cautions and warnings
could cause equipment damage and personal injury. 

A  CAUTION is used to indicate correct operating or
maintenance procedures and practices to prevent damage to,
or destruction of equipment or other property.

WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.

A  DANGER  is only used when your action or lack of action
may cause serious injury or even death.

WARNING: Wear proper personal protective gear
when operating hydraulic equipment.

WARNING: Stay clear of loads supported by
hydraulics. A cylinder, when used as a load lifting
device, should never be used as a load holding

device. After the load has been raised or lowered, it must
always be blocked mechanically.

WARNING: USE ONLY RIGID PIECES TO HOLD
LOADS
. Carefully select steel or wood blocks that are
capable of supporting the load. Never use a hydraulic

cylinder as a shim or spacer in any lifting or pressing
application.

DANGER: To avoid personal injury keep hands and

feet away from cylinder and workpiece during
operation.

WARNING: Do not exceed equipment ratings. Never
attempt to lift a load weighing more than the capacity
of the cylinder. Overloading causes equipment failure

and possible personal injury. The cylinders are designed for a
max. pressure of 700 bar [10,000 psi]. Do not connect a jack
or cylinder to a pump with a higher pressure rating.

DANGER: Never set the relief valve to a higher
pressure than the maximum rated pressure of the
pump. Higher settings may result in equipment

damage and/or personal injury. Do not remove relief valve.

WARNING: The system operating pressure must not
exceed the pressure rating of the lowest rated
component in the system. Install pressure gauges in

the system to monitor operating pressure. It is your window to
what is happening in the system.

CAUTION: Avoid damaging hydraulic hose. Avoid
sharp bends and kinks when routing hydraulic hoses.
Using a bent or kinked hose will cause severe back-

pressure. Sharp bends and kinks will internally damage the
hose leading to premature hose failure. 

Do not drop heavy objects on hose. A sharp impact
may cause internal damage to hose wire strands.
Applying pressure to a damaged hose may cause it to

rupture.

IMPORTANT: Do not lift hydraulic equipment by the
hoses or swivel couplers. Use the carrying handle or
other means of safe transport.

CAUTION: Keep hydraulic equipment away from
flames and heat. 
Excessive heat will soften packings
and seals, resulting in fluid leaks. Heat also weakens

hose materials and packings. For optimum performance do
not expose equipment to temperatures of 65 °C [150 °F] or
higher. Protect hoses and cylinders from weld spatter.

DANGER: Do not handle pressurized hoses.
Escaping oil under pressure can penetrate the skin,
causing serious injury. If oil is injected under the skin,

see a doctor immediately.

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Index:

English  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Français  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Deutsch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

Summary of Contents for VIPER QS-1800A

Page 1: ...G THE QS 1800A INJECTING MATERIAL IN YOUR VALVE PERIODIC MAINTENANCE FOR YOUR PUMP HYDRAULIC PUMP PERIODIC MAINTENANCE EIS 63 107 1 HYDRAULIC PUMP REPAIR PARTS SHEET l2694 Rev B RETROFIT KIT NEEDED FOR REPAIR ONLY L2695 Rev A MATERIAL SAFETY DATA SHEET HYDRAULIC FLUID ...

Page 2: ... 52752 1 2 1 2 27 Z SWIVEL 1 1819 HYDRAULIC TUBING 1 PT 1 4 x 375 1 4 NPTx 375 TUBE FITTING 1 PT 3 8 x 375 3 8 NPTx 375 TUBE FITTING 1 2018 GREASE BARREL ASSEMBLY 1 CONSISTS OF 1407 GREASE BARREL CAP 2 1409 R GREASE BARREL 1 1410 O RING 2 1413 HANDLE TAG METAL TAG 2008 PISTON ASSEMBLY 1 CONSISTS OF 1408 A CAP SCREW 1 1408 BA COPPER WASHER 1 2008 1 PISTON BODY 1 2008 2 SNAP RING 2 2008 3 RETAINING ...

Page 3: ...lied remove sealant barrel cap 1407 3 Depress and hold bypass pedal in release position to allow you to return the piston assembly 4 Use the handle 1413 to push piston assembly 2008 to the desired depth When less than full capacity is required use 1 oz marking on handle 5 Release foot pedal 6 Load Val Tex lube sealant or Valve Flush as required Remember to remove cellophane wrapper on sticks ...

Page 4: ...DURE COULD RESULT IN SERIOUS INJURY THE SEALANT CAP MUST BE COMPLETELY SCREWED ONTO THE BARREL BEFORE OPERATING THIS UNIT THE YELLOW SAFETY GAUGE MUST BE LIFTED UP AND THE BOTTOM SIDE OF THE TAB MUST CLEAR THE TOP OF THE CAP 8 Place foot on the foot pedal Then remove the handle retainer to allow you to pump the unit SAFE STOP ...

Page 5: ...l cap 1407 is removed the piston assembly 2008 can be pumped out of the cylinder Dispose of any expelled material properly Injecting Material Into Your Valve 1 The gun is equipped to couple onto a giant buttonhead fitting 2 Monitor the gauge during pumping to avoid excessive pressure 3 It takes approximately 11 strokes to inject 1 ounce of material Periodic Maintenance For Pump Refer to the Enerpa...

Page 6: ...ting the load Never use a hydraulic cylinder as a shim or spacer in any lifting or pressing application DANGER To avoid personal injury keep hands and feet away from cylinder and workpiece during operation WARNING Do not exceed equipment ratings Never attempt to lift a load weighing more than the capacity of the cylinder Overloading causes equipment failure and possible personal injury The cylinde...

Page 7: ...il to the reservoir than it is capable of holding 4 0 INSTALLATION 4 1 Connecting the Pump 1 Thread hose into pump outlet Use 1 1 2 wraps of Teflon tape or suitable thread sealant on hose fitting leaving the first complete thread free of tape to ensure that tape does not shed into hydraulic system causing damage Trim loose ends 2 Install a pressure gauge in line from the pump for added safety and ...

Page 8: ...ing pull cylinder See Figure 4 below 4 Operate pump to fully extend the cylinder retract if using pull cylinder 5 Open release valve to retract cylinder extend if a pull cylinder This will force the trapped air to move up to the pump reservoir 6 Repeat the above steps as necessary 7 Add oil if necessary See paragraph 7 1 page 3 8 Return vent fill cap to operating position 7 0 MAINTENANCE Use only ...

Page 9: ...Pump reservoir is over filled 3 Loose hydraulic coupler 4 Air trapped in system 5 Hose internal diameter too narrow 6 Cylinder retraction spring broken or other cylinder damage 1 Open release valve 2 Drain oil level to full mark See page 3 instructions for adding oil paragrapg 7 1 3 Check that all couplers are fully tightened 4 Remove air according to the instructions on page 3 paragraph 6 0 5 Use...

Page 10: ...16 Nm 10 12 Ft lbs Item 30 Torque to 20 Nm 15 Ft lbs 9 11 3 15 16 43 7 17 36 37 38 39 41 35 1 6 5 13 25 27 10 22 33 34 19 23 21 40 28 29 32 30 26 31 14 12 4 39 Item 24 Spring Tab Position 44 24 42 8 45 18 2 To Protect Your Warranty Use Only ENERPAC Hydraulic Oil Enerpac recommends that all kit components be installed to insure optimum performance of the repaired unit Repair Parts Sheet P 392FP 700...

Page 11: ...sia Tel 7 495 9809091 Fax 7 495 9809092 Singapore Actuant Asia Pte Ltd 25 Serangoon North Ave 5 03 01 Keppel Digihub Singapore 554914 Thomson Road P O Box 114 Singapore 915704 Tel 65 64 84 5108 65 64 84 3737 Fax 65 64 84 5669 Toll Free 1800 363 7722 Technical Inquiries techsupport enerpac com sg South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang Dong Shihung Shi Kyunggi Do Re...

Page 12: ...ng reassembly 2 0 REASSEMBLY 1 Place the spring spacer 42 and return spring 24 around the new beam pin 18 from the kit 2 Slide the beam pin 18 through the holes in the pump base 1 and the pump handle assembly 11 Continue until the pin end slides through the hole on opposite side of pump base N No ot ti ic ce e During reassembly be sure that return spring tab is inserted into the pump base cavity a...

Page 13: ...No 9 10 11 Plot No 56 Monarch Plaza Sector 11 C B D Belapur Navi Mumbai 400614 India Tel 91 22 2756 6090 Tel 91 22 2756 6091 Fax 91 22 2756 6095 Italy ENERPAC S p A Via Canova 4 20094 Corsico Milano Tel 39 02 4861 111 Fax 39 02 4860 1288 Japan Applied Power Japan Ltd Besshochou 85 7 Saitama shi Kita ku Saitama 331 0821 Japan Tel 81 48 662 4911 Fax 81 48 662 4955 Middle East Turkey and Caspian Sea ...

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