Vaillant ecoCRAFT exclusive VKK GB 1206/3-E R1 Installation And Maintenance Instructions Manual Download

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Summary of Contents for ecoCRAFT exclusive VKK GB 1206/3-E R1

Page 1: ...enance instructions ecoCRAFT exclusive VKK GB 6 3 E R1 GB IE Installation and maintenance instructions Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49...

Page 2: ...er 16 7 8 Filling and purging the heating installation 17 7 9 Filling the condensate siphon 17 7 10 Checking and adjusting the gas ratio setting 18 7 11 Checking that the product functions correctly a...

Page 3: ...xclusive Installation and maintenance instructions 3 G Overview of fault codes 38 H Connection diagrams 40 H 1 Connection diagram complete 40 H 2 Connection diagram extract 41 I Commissioning Checklis...

Page 4: ...conditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP class Any other use that is not specified in these instructions or use beyond that specified in...

Page 5: ...all the necessary safety devices in the system Observe the applicable national and inter national laws standards and guidelines 1 3 8 Risk of death from electric shock There is a risk of death from el...

Page 6: ...tion site If you are installing the product in hairdressing salons painter s or joiner s workshops cleaning businesses or similar locations choose a separate installation room in which the room air is...

Page 7: ...late The identification plate is attached to the rear of the product at the factory Information on the identification plate Meaning Read the instructions VKK Vaillant gas fired floor standing condens...

Page 8: ...Fan 4 Safety cut out SCO and block temperature sensor 5 Ignition and monitoring electrodes 6 Combustion air pres sure monitor 7 Flue gas pressure monitor 3 4 Benchmark Vaillant is a licensed member of...

Page 9: ...nto considera tion the product s weight when it is ready for operation including the water content in accordance with the Tech nical data Page 46 A separate room with ventilation and aeration may be r...

Page 10: ...front flap Page 10 1 2 Undo the screw 1 above the control panel 3 Pull the front casing in the upper area to the front and out 4 Raise the front casing to remove it 5 If required you can now remove th...

Page 11: ...e Expansion relief valve heating side Service valves heating flow and return Low loss header optional Heat generator pump Expansion vessel Controller Flue pipe Condensate pump optional Neutralising un...

Page 12: ...heavy metals The gas fired floor standing condensing boiler is equipped with a condensate collector and a condensate discharge with siphon The condensate that is produced dur ing the combustion is ei...

Page 13: ...ondensate proof and overpressure tight flue pipework Install an inspection opening in the flue pipework for cleaning purposes Install a sealable measurement opening for measuring the CO content on sit...

Page 14: ...at it is not covered or blocked 5 7 4 Connecting electrical accessories Carry out the wiring Page 13 Connect the connection cables to the corresponding ter minals and or slots in the electronics syste...

Page 15: ...owing test and measuring equipment is required for start up Digital or U tube manometer Allen key 3 0 mm Star wrench Torx T40 7 2 Carrying out the initial start up Initial start up must be carried out...

Page 16: ...a little water from the heating circuit Check the appearance of the heating water If you ascertain that it contains sedimentary materials you must desludge the system Use a magnetic rod to check whet...

Page 17: ...on over several storeys a higher system pressure may be required 11 Shut off the heating water supply 12 Purge the lowest radiator until water flows out of the purging valve without bubbles 13 Purge a...

Page 18: ...there is no building dust fibres of insulating material or pollen in the combustion air 1 Check the integrity of the flues system according to TB 008 Edition 2 and TB 017 2 Check entire length of the...

Page 19: ...15 9 12 25 12 86 11 03 VKK GB 1606 3 E R1 160 16 91 17 76 15 22 VKK GB 2006 3 E R1 200 21 14 22 2 19 03 Boiler Nominal net heat input in kW Gas Rate Natural Gas in m h nominal 5 10 VKK GB 2406 3 E R1...

Page 20: ...1 Calling up diagnostics codes You can use the parameters that are marked as adjustable in the overview of diagnostics codes to adapt the product to the heating installation and the needs of the cust...

Page 21: ...ating mode can be interrupted at any time by starting the burner and the pump runs in the normal heating mode 8 4 Setting the burner anti cycling time and partial load To prevent frequent switching on...

Page 22: ...ork this may void the conformity of the product and it will therefore no longer comply with the applicable standards We strongly recommend that you use original spare parts from the manufacturer as th...

Page 23: ...ents of 1 8 turn and wait approximately 1 minute after each adjustment until the value stabil ises 6 After performing the adjustments check the CO con centration in minimum load 7 If the flue gas valu...

Page 24: ...arefully 11 Remove the seal between the heat exchanger and burner flange 12 Carefully pull the burner forwards to remove it 13 Check the components of the burner assembly and the heat exchanger for da...

Page 25: ...9 9 Replacing electrodes 1 7 2 6 4 5 3 1 Carefully remove the earth line 1 from the counter electrode and the ignition line from the ignition electrode 7 2 Remove both fixing nuts 2 from the ignition...

Page 26: ...p 8 Reseal the opening in the flue gas measurement open ing with the plug 9 12 Checking the flue gas pressure monitor 1 1 Remove the hose from the flue gas pressure monitor 1 and from the connection o...

Page 27: ...1 to release the safety cut out 9 15 Draining the product 1 Close the service valves of the product 2 Connect a hose to the product s filling and drainage tap 3 Route the hose to a suitable outflow lo...

Page 28: ...ays carry out troubleshooting and eliminate the cause of the fault 10 5 Fault in the product Danger Risk of death from electric shock Touching live connections may cause serious personal injury Switch...

Page 29: ...disposal 12 1 Recycling and disposal Disposing of the packaging Dispose of the packaging correctly Observe all relevant regulations 13 Vaillant customer service 13 1 Customer service To ensure efficie...

Page 30: ...Non return valve 31 Flow limiter 32 Cap valve 33 Sludge separator 42a Expansion relief valve 42b Expansion vessel 43 Safety group 45 Low loss header 46 Circulation pump 47 Air separator 52 Room tempe...

Page 31: ...ondensate tray condens ate siphon and condensate discharge for leak tightness Carry out a visual check or also use a CO measuring instrument to go along the sealing points 13 Switching off the product...

Page 32: ...t range 50 70 C 65 D 22 External cylinder charging plug C1 C2 1 on 0 off D 23 Summer winter mode heating off on 0 Heating off Summer mode 1 Heating on D 24 Differential pressure sensor 0 Contact open...

Page 33: ...ff sequences Number of shutdowns Not adjustable D 64 Average ignition time In seconds Not adjustable D 65 Maximum ignition time In seconds Not adjustable D 67 Remaining burner anti cycling time In min...

Page 34: ...0 D 90 Status of digital controller 0 Not recognised eBUS address 10 1 Recognised Not adjustable D 91 Status of DCF with external temper ature sensor connected 0 No reception 1 Reception 2 Synchronise...

Page 35: ...the hose to the flue gas pressure monitor for dirt and leak tightness X X 14 Check the hoses leading to the combustion air pressure monitor for dirt and leak tightness X X 15 Check the dust filter in...

Page 36: ...he Fault clearance button or After switching on the unit at the main switch Fan will be operated at max rotational speed All connections that are defined as cylinder charging pump are supplied with 23...

Page 37: ...continue Back continue Back continue Back continue Normal operating mode HW circuit Heating circuit Yes Yes Yes Back All connections that are defined as external pump are supplied with mains voltage 2...

Page 38: ...ctive F 10 Flow NTC short circuit Cable short circuited to earth or sensor defective F 13 Cylinder temperature sensor short circuit Cable short circuited to earth or sensor defective F 20 Safety switc...

Page 39: ...ay Delayed shutdown of gas valve Delayed extinguishing of flame signal Gas valve leaking Electronics defective F 63 Fault EEPROM Electronics defective F 64 ADC fault Electronics defective or short cir...

Page 40: ...ut Flue gas pressure switch Cylinder contact C1 C2 Water pressure sensor Ignition electrode Appliance earth Coding resistor 4320 W Ignition transformer X14 X29 X20 X40 X22 X41 X1 X6 X30 P P Safety cut...

Page 41: ...oltage Extra low voltage Edge connector blue red white turquoise violet green grey Heating pump 0 10 V Signal Pump module 0 10 V output Edge connector 24 V supply blue red black blue white X13 X18 X1...

Page 42: ...AFT exclusive 0020149561_01 I Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boi...

Page 43: ...with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fi...

Page 44: ...ting system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND...

Page 45: ...y how to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas sampli...

Page 46: ...g s 123 8 g s Min flue gas temperature at tV tR 80 60 C 62 62 62 62 62 62 Max flue gas temperat ure at tV tR 80 60 C 60 70 140 0 158 0 60 70 140 0 158 0 60 70 140 0 158 0 60 70 140 0 158 0 60 70 140 0...

Page 47: ...06 3 E R1 VKK GB 1206 3 E R1 VKK GB 1606 3 E R1 VKK GB 2006 3 E R1 VKK GB 2406 3 E R1 VKK GB 2806 3 E R1 Max flow temperature adjustment range default setting 80 C 35 85 35 85 35 85 35 85 35 85 35 85...

Page 48: ...Frost 5 Function check 15 Function menu 15 36 G Gas connection 11 Gas ratio setting 18 H Handing the product over to the operator 21 Heating flow 12 Heating installation 17 Heating partial load 21 Hea...

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Page 52: ...rbyshire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manuf...

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Vaillant ecoCRAFT exclusive VKK GB 1206/3-E R1, Installation And Maintenance Instructions Manual

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