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Appendix

0020271943_00 atmoMAG Installation and maintenance instructions

21

Appendix
A

Commissioning checklist

No.

Procedure

Comment

Required tool

1

Starting up the product

2

Checking that the flue gas sensor
works correctly

See section "Checking that the flue gas
sensor works correctly".

Vaillant flue gas restrictor

3

Check the entire gas route for tightness

Use leak detection spray or a leak
detector.

Leak detection spray/leak detector

4

Check the entire water route for tight-
ness

Carry out a visual check.

5

Measuring the chimney draught

The maximum draught must not ex-
ceed 15 Pa. If the draught is too great,
the chimney draught must be restricted
using suitable measures.

Analyser for chimney draught

6

Checking combustion

Check for flue gas exit.
Target value for nominal heat input:
Only carry out the measurement after
ten minutes of normal operation.

Natural gas: CO 200 ppm
Liquefied petroleum gas: CO
300 ppm

Dew point hygrometer
CO analyser

7

Checking the gas flow pressure

See section "Checking the gas flow
pressure".

U-tube or digital manometer

8

Setting the domestic hot water function

9

Handing over the operating instructions
to the customer

10

Stick the sticker "Read the operating
instructions" on the front of the product,
in the language spoken by the end
user

B

Troubleshooting

Symptom

Possible cause

Measure

The product cannot be started
up. The ignition flame does not
ignite.

The gas supply is interrupted.

1.

Secure the gas supply.

2.

For liquefied petroleum gas: Replace an empty gas cylinder
with a full one.

3.

Ensure that the isolation valve on the gas connection is
open.

There is air in the gas supply
line.

Open and close the water tap several times in order to remove
air from the gas supply.

The Piezo igniter is defective.

Replace the entire thermocouple.

The safety cut-out or flue gas
sensor is defective.

1.

Check the safety cut-out and flue gas sensor.

2.

Replace the defective component.

The ignition flame goes out
after the rotary power switch
is released.

The safety cut-out has been
triggered or is defective.

Replace the entire thermocouple.

The flue gas sensor is defect-
ive.

Replace the entire thermocouple.

The thermoelectric voltage is
insufficient.

Replace the entire thermocouple.

The ignition flame is burning but
the product does not start up.

The cold-water isolation valve is
closed.

Ensure that the cold-water isolation valve is open.

The strainer in the cold water
inlet is dirty.

If required, clean the strainer in the cold water inlet.

The product switches off during
operation.

Incorrect installation of the flue
gas guiding (flue pipe is too
short).

Check that the flue system has been installed correctly and
that there are no problems with the flue system.

The flue gas guiding is restric-
ted, which causes overheating
(flue pipe is blocked).

Check that the flue system has been installed correctly and
that there are no problems with the flue system.

Summary of Contents for atmoMAG 4/1 Z Series

Page 1: ...ation and maintenance instructions atmoMAG MAG 4 1 Z BE de DE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vaill...

Page 2: ...initial start up 13 6 2 Gas conversion 13 6 3 Checking that the flue gas sensor works correctly 13 6 4 Checking the gas flow pressure 14 6 5 Checking leak tightness 14 6 6 Handing the product over to...

Page 3: ...other system compon ents installing and fitting the product in accord ance with the product and system approval compliance with all inspection and main tenance conditions listed in the instruc tions...

Page 4: ...combustion and room air Sprays solvents chlorinated cleaning agents paint adhesives ammonia com pounds dust or similar substances may lead to corrosion on the product and in the flue system Ensure tha...

Page 5: ...ve cooled down 1 3 13 Risk of poisoning and burns caused by escaping hot flue gases Only operate the product if the flue gas guiding has been completely installed With the exception of short periods f...

Page 6: ...t of the down draught diverter under the product casing at the factory Applicability Belgium OR Germany Information on the data plate Meaning MAG Product category 11 14 Power in l min 4 1 Chimney conn...

Page 7: ...as stated on the identification plate The declaration of conformity can be viewed at the manufac turer s site 4 Set up 4 1 Checking the scope of delivery 1 Remove the product from its box 2 Check that...

Page 8: ...0 mm B 180 mm optimum approx 250 mm C 20 mm optimum approx 50 mm D 500 mm in front of the heat generator to enable easy access for maintenance work may be provided by an opening door It is not necessa...

Page 9: ...1 Z LL DE OR MAG 114 1 Z P BE FR 350 270 172 5 50 26 259 115 113 61 4 min 20 120 min 20 110 224 617 48 A 557 579 680 616 Height dimension A Germany Belgium MAG 114 1 Z E BE FR 658 mm MAG 114 1 Z E DE...

Page 10: ...E OR MAG 144 1 Z P BE 270 172 5 50 26 259 124 350 141 61 4 min 20 120 min 20 133 5 224 617 48 A 493 679 680 616 Height dimension A Germany Belgium MAG 114 1 Z E BE FR 658 mm MAG 114 1 Z E DE 658 mm MA...

Page 11: ...oduct 1 Check the load bearing capacity of the wall 2 Note the total weight of the product 3 Only use fixing material that is permitted for the wall 4 If required ensure that mounting apparatus on sit...

Page 12: ...ignition problems Ensure that the liquid gas tank has been purged properly before installing the product If required contact the filler or the liquid gas supplier 5 3 Using the correct gas type Using...

Page 13: ...is fully or partially blocked or the local air pressure conditions restrict the smooth flue system the flue gas sensor registers an increase in temperature and inter rupts the gas supply Check that th...

Page 14: ...upply company Close the gas stopcock Remove the pressure gauge Position the seal on the sealing screw Screw the sealing screw 1 into the test nipple on the gas valve assembly again Open the gas stopco...

Page 15: ...uct 8 2 Draining the product 1 1 Close the gas isolation valve and the isolation valve upstream of the cold water inlet 2 Loosen the drain screw 1 and the sealing ring for the draining 3 Open all of t...

Page 16: ...bustion residues from the burner without damaging the burner 2 Clean the jets injectors and burner rails with a soft brush and blow out any dust or dirt outside the install ation room from the outside...

Page 17: ...st and greasy dirt from the outside of the down draught diverter Only use water if the flue gas sensor has been removed 8 9 Removing the heat exchanger D B C A Caution Risk of material damage caused b...

Page 18: ...ection into the product s retainer and secure the clip 7 Secure the cold water connection line to the cold water connection again 8 Check whether the temperature selector spindle can be turned Otherwi...

Page 19: ...c hot water with the water tap fully open to enable the nominal water volume to flow Technical data Look up the required burner pressure in the tables of gas settings in the appendix and compare the v...

Page 20: ...r pressure 4 Connect a U tube manometer resolution at least 0 1 bar 5 Read off the value for the heat input on the U tube manometer 6 If the measured values do not match the values in the tables of ga...

Page 21: ...cannot be started up The ignition flame does not ignite The gas supply is interrupted 1 Secure the gas supply 2 For liquefied petroleum gas Replace an empty gas cylinder with a full one 3 Ensure that...

Page 22: ...label 0 25 0 25 0 3 0 3 0 18 0 18 Gas flow Gas family Gas flow at nominal heat input in l min 11 4 1 14 4 1 Natural gas 2E G20 38 3 48 7 Natural gas 2LL G25 44 5 56 0 Liquid gas 3P G31 14 8 18 8 Burn...

Page 23: ...ears 16 5 Cleaning the heat exchanger If required at least every 2 years 18 6 Cleaning the injector rail If required at least every 2 years 16 7 Cleaning the down draught diverter If required at least...

Page 24: ...nsions height 680 mm 680 mm 680 mm 680 mm Unit dimensions width 350 mm 350 mm 350 mm 350 mm Unit dimensions depth incl rotary switch 270 mm 270 mm 270 mm 270 mm Flue pipe connection diameter 130 mm 13...

Page 25: ...3 kW 8 3 kW 8 3 kW Control range 8 3 23 1 kW 8 3 23 1 kW 8 3 23 1 kW 8 3 23 1 kW Max permissible water pressure Pw max 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar Min permissi...

Page 26: ...ta Natural gas G25 Applicability Germany MAG 114 1 Z E DE MAG 114 1 Z LL DE MAG 144 1 Z E DE MAG 144 1 Z LL DE Gas flow rate at max heat output 2 67 m h 2 67 m h 3 36 m h 3 36 m h Gas connection press...

Page 27: ...m h 38 3 m h 38 3 m h 38 3 m h Air requirement for combustion at min heat input 28 9 m h 28 9 m h 28 9 m h 28 9 m h CO content at max heat output 7 30 7 30 7 30 7 30 CO content at min heat output 3 3...

Page 28: ...e Vaillant Deutschland GmbH Co KG Berghauser Str 40 D 42859 Remscheid Telefon 021 91 18 0 Telefax 021 91 18 2810 Auftragsannahme Vaillant Kundendienst 021 91 5767901 info vaillant de www vaillant de T...

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