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5 Installation

12

Installation and maintenance instructions atmoMAG 0020271943_00

Caution.
Risk of material damage due to the gas
leak-tightness test.

At a test pressure of >11 kPa (110 mbar), gas
leak-tightness tests may cause damage to
the gas valve.

If, during gas leak-tightness tests, you
also place the gas lines and the gas valve
in the product under pressure, use a max.
test pressure of 11 kPa (110 mbar).

If you cannot limit the test pressure to
11 kPa (110 mbar), close any gas isolator
cocks that are installed upstream from the
product before you carry out the gas leak-
tightness test.

If, during gas leak-tightness tests, you
have closed the gas isolator cock that is
installed upstream of the product, relieve
the gas line pressure before you open this
gas isolator cock.

Make sure that the existing gas meter is capable of
passing the rate of gas supply required.

5.1

Information on liquid gas operation

In the as-supplied condition, the product is preset for opera-
tion with the gas group indicated on the data plate.

Applicability:

Except Belgium

If you have a product that has been preset for operation with
natural gas, you must convert it to run on liquid gas. You will
need a conversion set for this. The conversion procedure
is described in the instructions supplied with the conversion
set.

5.2

Purging the liquid gas tank

If the liquid gas tank is not purged properly, this may result in
ignition problems.

Ensure that the liquid gas tank has been purged properly
before installing the product.

If required, contact the filler or the liquid gas supplier.

5.3

Using the correct gas type

Using the incorrect gas type may cause fault shutdowns in
the product. Ignition and combustion noise may occur in the
product.

Only use the gas type listed on the data plate.

5.4

Integration into a solar system

The inlet temperature must not exceed 45 °C.

The hot water temperature must not exceed 60 °C.

Install thermostatic 3-way valves.

5.5

Sequence for installing the connection

1.

Install the domestic hot water connection.

2.

Install the cold water connection.

3.

Install the gas connection.

5.5.1

Descaling the water

The probability of scale increases as the water temperature
increases.

Descale the water as required.

5.5.2

Installing the domestic hot and cold water
connection

Warning.
Risk of adverse health effects caused by
impurities in the potable water.

Sealing residues, dirt or other residues in the
pipelines may adversely affect the quality of
the potable water.

Flush all of the hot and cold water pipes
thoroughly before you install the product.

Make the water connections in accordance with the relev-
ant standards.

5.5.3

Installing the gas connection

Install the gas pipe in accordance with the recognised
rules of technology.

Connect the product to the gas pipe in accordance with
the recognised rules of technology.

Remove the residues from the gas pipe by blowing
through the gas pipe beforehand.

Purge the gas pipe before start-up.

Check the entire gas supply properly for leak-tightness.

Summary of Contents for atmoMAG 4/1 Z Series

Page 1: ...ation and maintenance instructions atmoMAG MAG 4 1 Z BE de DE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vaill...

Page 2: ...initial start up 13 6 2 Gas conversion 13 6 3 Checking that the flue gas sensor works correctly 13 6 4 Checking the gas flow pressure 14 6 5 Checking leak tightness 14 6 6 Handing the product over to...

Page 3: ...other system compon ents installing and fitting the product in accord ance with the product and system approval compliance with all inspection and main tenance conditions listed in the instruc tions...

Page 4: ...combustion and room air Sprays solvents chlorinated cleaning agents paint adhesives ammonia com pounds dust or similar substances may lead to corrosion on the product and in the flue system Ensure tha...

Page 5: ...ve cooled down 1 3 13 Risk of poisoning and burns caused by escaping hot flue gases Only operate the product if the flue gas guiding has been completely installed With the exception of short periods f...

Page 6: ...t of the down draught diverter under the product casing at the factory Applicability Belgium OR Germany Information on the data plate Meaning MAG Product category 11 14 Power in l min 4 1 Chimney conn...

Page 7: ...as stated on the identification plate The declaration of conformity can be viewed at the manufac turer s site 4 Set up 4 1 Checking the scope of delivery 1 Remove the product from its box 2 Check that...

Page 8: ...0 mm B 180 mm optimum approx 250 mm C 20 mm optimum approx 50 mm D 500 mm in front of the heat generator to enable easy access for maintenance work may be provided by an opening door It is not necessa...

Page 9: ...1 Z LL DE OR MAG 114 1 Z P BE FR 350 270 172 5 50 26 259 115 113 61 4 min 20 120 min 20 110 224 617 48 A 557 579 680 616 Height dimension A Germany Belgium MAG 114 1 Z E BE FR 658 mm MAG 114 1 Z E DE...

Page 10: ...E OR MAG 144 1 Z P BE 270 172 5 50 26 259 124 350 141 61 4 min 20 120 min 20 133 5 224 617 48 A 493 679 680 616 Height dimension A Germany Belgium MAG 114 1 Z E BE FR 658 mm MAG 114 1 Z E DE 658 mm MA...

Page 11: ...oduct 1 Check the load bearing capacity of the wall 2 Note the total weight of the product 3 Only use fixing material that is permitted for the wall 4 If required ensure that mounting apparatus on sit...

Page 12: ...ignition problems Ensure that the liquid gas tank has been purged properly before installing the product If required contact the filler or the liquid gas supplier 5 3 Using the correct gas type Using...

Page 13: ...is fully or partially blocked or the local air pressure conditions restrict the smooth flue system the flue gas sensor registers an increase in temperature and inter rupts the gas supply Check that th...

Page 14: ...upply company Close the gas stopcock Remove the pressure gauge Position the seal on the sealing screw Screw the sealing screw 1 into the test nipple on the gas valve assembly again Open the gas stopco...

Page 15: ...uct 8 2 Draining the product 1 1 Close the gas isolation valve and the isolation valve upstream of the cold water inlet 2 Loosen the drain screw 1 and the sealing ring for the draining 3 Open all of t...

Page 16: ...bustion residues from the burner without damaging the burner 2 Clean the jets injectors and burner rails with a soft brush and blow out any dust or dirt outside the install ation room from the outside...

Page 17: ...st and greasy dirt from the outside of the down draught diverter Only use water if the flue gas sensor has been removed 8 9 Removing the heat exchanger D B C A Caution Risk of material damage caused b...

Page 18: ...ection into the product s retainer and secure the clip 7 Secure the cold water connection line to the cold water connection again 8 Check whether the temperature selector spindle can be turned Otherwi...

Page 19: ...c hot water with the water tap fully open to enable the nominal water volume to flow Technical data Look up the required burner pressure in the tables of gas settings in the appendix and compare the v...

Page 20: ...r pressure 4 Connect a U tube manometer resolution at least 0 1 bar 5 Read off the value for the heat input on the U tube manometer 6 If the measured values do not match the values in the tables of ga...

Page 21: ...cannot be started up The ignition flame does not ignite The gas supply is interrupted 1 Secure the gas supply 2 For liquefied petroleum gas Replace an empty gas cylinder with a full one 3 Ensure that...

Page 22: ...label 0 25 0 25 0 3 0 3 0 18 0 18 Gas flow Gas family Gas flow at nominal heat input in l min 11 4 1 14 4 1 Natural gas 2E G20 38 3 48 7 Natural gas 2LL G25 44 5 56 0 Liquid gas 3P G31 14 8 18 8 Burn...

Page 23: ...ears 16 5 Cleaning the heat exchanger If required at least every 2 years 18 6 Cleaning the injector rail If required at least every 2 years 16 7 Cleaning the down draught diverter If required at least...

Page 24: ...nsions height 680 mm 680 mm 680 mm 680 mm Unit dimensions width 350 mm 350 mm 350 mm 350 mm Unit dimensions depth incl rotary switch 270 mm 270 mm 270 mm 270 mm Flue pipe connection diameter 130 mm 13...

Page 25: ...3 kW 8 3 kW 8 3 kW Control range 8 3 23 1 kW 8 3 23 1 kW 8 3 23 1 kW 8 3 23 1 kW Max permissible water pressure Pw max 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar Min permissi...

Page 26: ...ta Natural gas G25 Applicability Germany MAG 114 1 Z E DE MAG 114 1 Z LL DE MAG 144 1 Z E DE MAG 144 1 Z LL DE Gas flow rate at max heat output 2 67 m h 2 67 m h 3 36 m h 3 36 m h Gas connection press...

Page 27: ...m h 38 3 m h 38 3 m h 38 3 m h Air requirement for combustion at min heat input 28 9 m h 28 9 m h 28 9 m h 28 9 m h CO content at max heat output 7 30 7 30 7 30 7 30 CO content at min heat output 3 3...

Page 28: ...e Vaillant Deutschland GmbH Co KG Berghauser Str 40 D 42859 Remscheid Telefon 021 91 18 0 Telefax 021 91 18 2810 Auftragsannahme Vaillant Kundendienst 021 91 5767901 info vaillant de www vaillant de T...

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