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VAG Operating and Maintenance Instructions • 10

7  Trouble-shooting

For all repair and maintenance work, please observe the general 

safety instructions described in Section 6.1

 Problem

 Cause

 Remedial  action

The knife does not move /

is jammed

Lateral seal is too tight

Evenly unfasten the screws of the thrust piece

Stem or stem nut is damaged

 

Check the stem for traces of jamming, clean and  lubri-

cate the parts, replace the parts if

necessary!

Foreign particle is jammed in the seat

Open the valve (up to 10 - 30% of the stroke)   and 

close it again; repeat this action several times

Knife is blocked by hardened particles in  the 

medium

Unfasten the thrust piece by unfastening the screws 

evenly, slightly hammer against the knife from above 

and from the side with a rubber mallet, and try to ope-

rate the valve.

If this does not solve the problem: dismantle the valve, 

dismantle the knife, clean it, lubricate it, replace dama-

ged parts.

See also Section 6.1!

High operating forces

Lateral seal is too tight

Evenly unfasten the screws of the thrust piece

See also Section 6.1!

Dirt sticks to the knife

Dry run of the knife

Open the valve, clean the knife, lubricate it

Stem and stem nut have run dry

 Lubricate the parts

Leak at the knife passage

Foreign particle is jammed in the seat

Open the valve (up to 10 - 30% of the stroke) and 

close it again, repeat this action several times, remove 

jammed particle if possible

U profiled gasket is damaged

Replace U profiled gasket according to Section

6.3.3

Leak  at  the  outlet  of  the               

knife

Leaking lateral seal

Retighten the lateral seal according to Section

6.3.2

See also Section 6.1!

Damaged lateral seal

Replace the lateral seal according to Section

6.3.2

Clean the knife and lubricate it

See also Section 6.1!

Damaged lateral seal

Open the valve, remove the protection panel, clean the 

knife and lubricate it

Summary of Contents for ZETA

Page 1: ...KAT B2 2410 Edition 8 30 11 2017 VAG ZETA Knife Gate Valve Version with AUMA electrical multiturn actuator EA Operating and Maintenance Instructions...

Page 2: ...on site 4 4 2 Installation location 4 4 3 Installation position 4 4 4 Assembly instructions and fittings 5 5 Putting the valve into operation 7 5 1 Visual check of the valve 7 5 2 Putting the electric...

Page 3: ...t information adjustment torques etc The screws of the switch mechanism cover are fac tory sealed with sealing wax Breaking this seal by unauthorised opening will result in the loss of warranty 1 Gene...

Page 4: ...nstructions must be observed The control orifice must be positioned in flow direction downstream of the knife The control orifice must be positioned in pressure direction direction of action of the di...

Page 5: ...ween the valve and the flange is too wide this should to be compensated by thicker gaskets We recommend steel reinforced rubber gaskets accor ding to DIN EN 1514 1 shape IBC for sealing If the flan ge...

Page 6: ...300 400 445 22 8 M20 x 55 8 M20 4 M20 x 130 4 M20 350 460 505 22 10 M20 x 55 8 M20 6 M20 x 130 6 M20 400 515 565 26 10 M24 x 60 10 M24 6 M24 x 140 6 M24 500 620 670 30 14 M24 x 65 14 M24 6 M24 x 160 6...

Page 7: ...tch will not work 5 2 4 The electric actuator can only operate the valve over its ent ire length of stroke when the direction of rotation and the polari sation are correct 5 2 5 Operate the valve over...

Page 8: ...roke In case of difficult movement clean and lubricate the stem and knife 6 3 2 Repairing a leak at the outlet of the knife After longer shut down periods the seal may be slightly leaky If leaks persi...

Page 9: ...ng Unit 3 when necessary Under extreme operating conditions the parts mentioned above may have to be replaced more frequently Pos Description KIT 1 KIT 2 KIT 3 1 Body 2 Thrust piece 3 Knife 4 Rising s...

Page 10: ...t solve the problem dismantle the valve dismantle the knife clean it lubricate it replace dama ged parts See also Section 6 1 High operating forces Lateral seal is too tight Evenly unfasten the screws...

Page 11: ...l Reuther Str 1 68305 Mannheim Germany Phone 49 621 749 0 Fax 49 621 749 2153 info vag group com http www vag group com Service Our service hotline can be reached 24 7 world wide In case of emergency...

Page 12: ...Edition 7 12 08 2013 www vag group com info vag group com...

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