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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully

the validity of this document with respect to his product. Manual-no.: 999188 / 19/05/2009

Chemistry pumping unit

Technology for Vacuum Systems

Instructions for use

PC 510 NT / PC 511 NT / PC 520 NT

PC 610 NT / PC 611 NT / PC 620 NT

Summary of Contents for PC 511 NT

Page 1: ...ed It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 Chemistry pumping unit Technology for Vacuum Systems...

Page 2: ...powerful application usage and personal safety through our products Please read these instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps are the result of many y...

Page 3: ...efully the validity of this document with respect to his product Manual no 999188 19 05 2009 Portugu ycc Polski Nederl CVC 3000 V2 0 Deutsch English Fran ais Italiano Espa ol T rk e Reset Language sel...

Page 4: ...down 26 Function Vac control 27 Function Program 29 Example for use 30 Function VACUULAN 31 Examples for use 32 Vacuum for filtration and suction 32 Vacuum for gel dryer drying chambers and vacuum co...

Page 5: ...pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ventilation system if necessary If pumping hot process gases make sure that the maximum permitted ga...

Page 6: ...es Comply with all applicable and relevant safety requirements regulations and guide lines implement the required actions and adopt suitable safety measures Ambient conditions To the best of our knowl...

Page 7: ...of e g a diaphragm crack mechanically generated sparks hot surfaces or static electricity may ignite these mixtures Use inert gas for gas ballast or venting if necessary Potentially explosive mixtures...

Page 8: ...hether the option Auto Start is ena bled Switching of an isolation valve or a vacuum pump in combination with a VMS Module A or opening of the venting valve of the controller must not lead to a criti...

Page 9: ...ng mainte nance to allow the capacitors to discharge Ensure that the pump cannot be operated accidentally Never operate the pump if covers or other parts of the pump are disassembled Never operate a d...

Page 10: ...ble ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Rated motor power kW 0 18 0 25 No load speed 50 60 Hz...

Page 11: ...pendent of gas type Display LCD graphic display illuminated Pressure units scale selectable mbar Torr or hPa Measuring range absolute 1080 mbar 0 1 mbar 810 Torr 0 1 Torr Maximum control range 1060 mb...

Page 12: ...er ETFE carbon fibre reinforced Diaphragm clamping disc ETFE carbon fibre reinforced Diaphragm PTFE Valves FFKM O rings FPM Valve head ECTFE carbon fibre reinforced Gas ballast tube PTFE carbon reinfo...

Page 13: ...l modification without prior notice Pump parts Position Bezeichnung 1 Inlet 2 Outlet 3 Gas ballast valve 4 ON OFF switch 5 Mains connection 6 Handle 7 Pump rating plate 8 Controller CVC 3000 9 Catchpo...

Page 14: ...ictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 for lower vacuum connection for upper vacuum connection PC 520 N...

Page 15: ...etely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 PC 610 NT PC 611 NT 6 1 3 7 10 11 9...

Page 16: ...this document with respect to his product Manual no 999188 19 05 2009 for lower vacuum connection for upper vacuum connection PC 620 NT 6 1 3 7 10 11 9 8 15 8 18 16 4 5 2 12 13 serial interface RS 232...

Page 17: ...tween fan and ambient parts Avoid throttling losses by using connecting pipes with large diameter and keep them as short as possible In case of perturbing exhaust noise connect an exhaust hose or use...

Page 18: ...and exhaust waste vapour condenser Round bottom flasks The catchpot at the inlet prevents droplets and particles from entering the pump Lifetimes of diaphragms and valves are enhanced Improves vacuum...

Page 19: ...pplicable During operation Maximum ambient temperature 40 C Make sure ventilation is adequate if pump is installed in a housing or if ambient temperature is elevated Potentially dangerous gases or vap...

Page 20: ...he operation of the exhaust waste vapour con denser In case of condensable vapours water vapour solvents Do not pump vapour until the pump has reached its oper ating temperature Open gas ballast valve...

Page 21: ...which may form deposits Clean pressure transducer if necessary Long term Take measures as described in section short term shutdown Separate pump from the apparatus Close inlet and outlet port e g wit...

Page 22: ...equest When switching on the controller CVC 3000 for the very first time a menu to select the language of the controller menu is displayed Select the desired language e g English by turning the select...

Page 23: ...lashing Coolant valve switched on Venting valve switched on PC symbol controller is in remote operation Time meter is running in function VACUULAN remaining time in minutes is dis played 00 00 00 Vacu...

Page 24: ...lities and are adapted automatically with regard to the connected components Depending on the connected components valves pump some menu might not be active Changing the function Switch controller on...

Page 25: ...uration Off Graphic Back Function Pump down Vac control Program VACUULAN Configuration Back Configuration Adjustment 1013 mbar RS 232 Sensors Display Autostart Off Defaults Cancel Back 1013 2 mbar VAC...

Page 26: ...e process The Delay is adjustable in a range of 1 300 minutes and to Off Duration Duration determines the total process time since its start The process time is adjustable between 1 1440 minutes 24 h...

Page 27: ...alue Operation of a vacuum pump via isolation valve Operation of a vacuum pump without isolation valve with VMS Vacuum Management System see Accessories Maximum An upper pressure limit can be preselec...

Page 28: ...ynamic interactive adaption Press the selection knob and keep pressed Turning the knob for a 1 4 turn to the left causes pump down Turning the knob for a 1 4 turn to the right causes venting When the...

Page 29: ...Store This command stores an edited program or the program of the just expired process to one of the storage spaces 0 9 Hysteresis Control bandwidth of a two point control A too small hysteresis lead...

Page 30: ...eps the vacuum 10 mbar constant for 15 minutes Step 4 vents within 1 minute to 500 mbar Step 5 keeps 500 mbar for 9 minutes Step 6 pumps down to 5 mbar within 10 minutes Step 7 keeps the vacuum 5 mbar...

Page 31: ...If the Set vacuum is not reached within 100 hours the controller signalizes a fault The Set vacuum is adjustable in a range of 1 1060 mbar Switch on If the pressure exceeds the pressure for switching...

Page 32: ...etween controller vacuum pump diaphragm pump with isola tion valve or Vacuum Management System and apparatus Assemble electrical connections Connect coolant if necessary Vacuum for filtration and suct...

Page 33: ...ils definitely with respect to hyster esis and the set bath temperature To set Maximum is usually not necessary because the pressure does not increase at the end of the evaporation Set a value for Dur...

Page 34: ...led maximum 4 external sensors Display Selection of the device parameters Brightness between 0 100 Contrast between 0 100 Sound On or Off Units mbar hPa or Torr Language German English French Italian...

Page 35: ...measurement connection of the CVC 3000 to a pressure 0 1 mbar e g by applying a good two stage rotary vane pump In function Configuration select program Adjustment at the controller The reading is aut...

Page 36: ...ual operation of the controller set the controller to Remote off in menu configuration Therefore switch off the controller Switch on the controller and press the selec tion knob within 2s Maximum ten...

Page 37: ...ous pumping 2 vacuum control without automatic 3 vacuum control with automatic maloperation mode IN_ERR XXXX 1 last command to interface incorrect 1 maloperation mode pressure transducer 1 overpressur...

Page 38: ...TOP X 1 termination of process control 2 termination of process control and storage of the current pressure as new set point Remote operation REMOTE X 0 set controller to local operation 1 set control...

Page 39: ...n off 1 remote operation on 1 9 sensor quantity 1 9 sensor number 0 remote module not connected 1 remote module connected 0 level sensor not connected 1 level sensor connected 0 fault indicator not co...

Page 40: ...venting valve closed 1 venting valve open 0 coolant valve closed 1 coolant valve open 0 in line valve closed 1 in line valve open 0 pump off 1 pump on Description Response XXXXXX XXXXXXXXX Operation S...

Page 41: ...wn process runtime time in program step y 0 9 pressure in program step y 0 9 software version Response XXXX mbar or XXXX Torr or XXXX hPa XXX XXXX mbar or XXXX Torr or XXXX hPa XX XX h m XXXX mbar or...

Page 42: ...001 to 0795 Torr unit according to preselection 0001 to 1060 mbar hPa or 0001 to 0795 Torr speed in 100 HI unit according to preselection 0001 to 1060 mbar hPa or 0001 to 0795 Torr hh mm hours minutes...

Page 43: ...or 2 9 external sensors if connected Parameter X X X X X X X Operation mode Command START STOP REMOTE ECHO CVC OUT_VENT STORE OUT_SENSOR 2 RxD 5 Mass 3 TxD 7 RTS 4 DTR 8 CTS 9 5V Bluetooth If remote o...

Page 44: ...surement chamber Let the pressure transducer dry e g by pumping Read just if necessary Determine and eliminate the cause for humidity Pressure transducer contami nated See Cleaning the pressure transd...

Page 45: ...re transducer or connect exter nal venting valve Venting valve does not respond valve symbol is displayed Venting valve contaminated Clean valve Function Vac control Control stops arrow up is flashing...

Page 46: ...system Check connection pipeline and vacuum system Long narrow line Use lines with larger di ameter length as short as possible Pump has been exposed to condensate Allow the pump to run for some minu...

Page 47: ...transducer as follows Disconnect vacuum connection and cables Disassemble controller from controller support Fill the measurement chamber with a solvent e g benzene and allow sufficient cleaning time...

Page 48: ...UU BUS 2m 612552 Wall bushing VACUU BUS 636153 Cable RS 232C 9 pole Sub D 637837 Level sensor control of liquid level in catchpots 699908 Exhaust waste vapour condenser Peltronic 699905 Silencer with...

Page 49: ...quids are pumped in significant amount If the pump is exposed to corrosive media or in case of deposits maintenance should be carried out frequently Regular maintenance will improve the lifetime of th...

Page 50: ...ring 19 Clamping bracket 20 Countersunk screw 21 Hose clip 22 Connection tube Cleaning and inspecting the pump heads The replacement of the diaphragm and the replacement of the valves can be carried o...

Page 51: ...and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 Inlet side PC...

Page 52: ...ver cowling carefully Do not cant Detach the fixing of the tubes Open the hose clip with a flat bladed screw driver see below Pull the tubing off the hose connector Remove the catchpots at the inlet a...

Page 53: ...disc will hit head cover noise or even blockade of the pump Position new diaphragm between diaphragm clamping disc with square head screw and diaphragm support disc Attention Position diaphragm with p...

Page 54: ...of the valve heads Centre the valve head with respect to the valve seat The valve head must lie plane within the noses of the valve seat Valve head with gas ballast Insert square nut in the groove of...

Page 55: ...lat pliers Screw in the socket head screws at the head covers di agonally first slightly with a hex key size 5 then tighten Recommended torque 12 Nm Position clamping bracket with countersunk bores up...

Page 56: ...s make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc If the specified ultimate vacuum is not achieved and if this d...

Page 57: ...with respect to his product Manual no 999188 19 05 2009 Inlet side PC 610 611 620 NT Outlet side PC 610 611 620 NT Notes regarding replacing diaphragms and valves at PC 610 611 620 NT Perform replacin...

Page 58: ...n bushes 2 see figure Mount the new wire flat pin bushes and close the terminal box Fasten the cover with the four screws Order no Set of fuses NT 636542 Important Check operability and safety after r...

Page 59: ...k 500 ml coated 638497 O ring 28 x 2 5 3120553 FPM at the spherical ground joint of the round bottom flask at the inlet O Ring 28 x 2 5 638304 FEP bonded for increased chemical resistance Pull off the...

Page 60: ...nditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair o...

Page 61: ...oxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil or residues of pumped media have been...

Page 62: ...the agreement of the manufacturer Par la pr sente nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne...

Page 63: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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