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Documents are only to be used and distributed completely and unchanged. It is strictly the users’ responsibility to check carefully 

the validity of this document with respect to his product. Manual-no.: 999155 / 29/01/2009

page 7 of 36

Prevent the backpressure of gases and the backflow of condensates.

Never suck liquids or dust into the pump. 

Provide appropriate protective measures (i.e precautions which allow for the require-

ments of the respective application) even for the case of failure and 

malfunction

.

Failure of the pump (e.g. due to power failure) or of connected components, parts 

of the supply or change of parameters must not lead to a critical dangerous situa-

tion under any circumstances. In case of diaphragm cracks or leaks in the manifold 

pumped substances might be released into the environment or into the pump hous-

ing or motor. Comply especially with notes on operation and use and maintenance.

Due to the residual 

leak rate of the equipment

, there might be an exchange of gas, 

albeit extremely slight, between the environment and the vacuum system.

Adopt suitable measures to prevent contamination of the pumped substances or the 

environment.

In case of overload the motor is shut down by a 

self-hold thermal cutout

 in the 

winding.

Attention: Reset possible only manually. Switch off the pump or isolate the equip-

ment from mains. Identify and eliminate the cause of failure. Wait approx. five min-

utes before restarting the pump.

Attention

: In case of 

supply voltage below 100V

, the lock of the cutout might be 

restricted and the pump might restart on its own after sufficient cooling down. Take 

suitable precautions, if an automatic restart of the pump might lead to a critical dan-

gerous situation. 

The A-weighed  emission  sound  pressure  level  of  the  pump  does  not  exceed  70 

dB(A). Measurement according to EN ISO 2151:2004 and EN ISO 3744:1995 with 

standard silencer or exhaust tube at outlet.

Maintenance and repair

Wear parts have to be replaced regularly. 

In case of normal wear the lifetime of the 

diaphragms and valves is > 10000 operating hours. Bearings have a typical durability 

of 40000 h. Motor capacitors have a typical durability in the range of 10000 to 40000 h de-

pending strongly on the operation conditions like ambient temperature, humidity or load.

•  Check every capacitor regularly by measuring its capacity and estimating its op-

eration  time.  Exchange  old  capacitors  early  enough  to  prevent  a  failure.  If  an 

overaged motor capacitor fails it might get hot and even melt and may cause a 

flame to form which could be 

dangerous for persons and equipment in the 

vicinity

. The capacitors have to be replaced by an electrician.

 

Isolate equipment from mains

 and 

wait two minutes

 before starting mainte-

nance to allow the capacitors to discharge.

  Before  starting  maintenance,  wait 

two  minutes

  after  isolating  the  equipment 

from mains to allow the capacitors to discharge.

 

Ensure that the pump cannot be operated accidentally. Never operate the 

pump if covers or other parts of the pump are disassembled. Never operate 

a defective or damaged pump.

 

Attention

: The pump might be contaminated with process chemicals which have 

been pumped during operation. Ensure that the pump is decontaminated before 

maintenance and take adequate precautions to protect people from the effects of 

dangerous substances if contamination has occurred.

NOTICE

Summary of Contents for ME 4 NT

Page 1: ...the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 1 of 36 Diaphragm pumps Instructions for use Technology for Vacuu...

Page 2: ...CUUBRAND diaphragm pumps are the result of many years of experience in design and construction and practical operation of these pumps combined with the latest developments in material and manu facturi...

Page 3: ...rom mains before removing the cover NOTICE Contents Safety information 4 General information 4 Intended use 4 Setting up and installing the equipment 4 Ambient conditions 5 Operating conditions 5 Safe...

Page 4: ...mperatures during operation between 10 C and 40 C Check the maximum temperatures if installing the pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ve...

Page 5: ...bient parts e g housing walls Check fan regularly for dust dirt clean if necessary to avoid a cutback of ventilation If the equipment is brought from cold environment into a room for operation allow t...

Page 6: ...install an appropriate collecting and disposal system and take protective action for pump and environment Prevent any part of the human body from coming in contact with vacuum The user must take suita...

Page 7: ...sufficient cooling down Take suitable precautions if an automatic restart of the pump might lead to a critical dan gerous situation The A weighed emission sound pressure level of the pump does not ex...

Page 8: ...nt correctly to vacuum and pressure systems see section Use and operation Use the equipment for the intended use only i e to generate vacuum or to com press gases in vessels designed for that purpose...

Page 9: ...sible ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Rated motor power W 180 No load speed 50 60 Hz min 1...

Page 10: ...operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Rated motor power W 250 No load speed 50 60 Hz min 1 1500 1800 Maximum permissible ran...

Page 11: ...ding of manometer bar 3 Maximum pressure difference between inlet and outlet bar 4 Permissible ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture durin...

Page 12: ...cover aluminium alloy AlSi12 Diaphragm clamping disc aluminium alloy AlSi12 Diaphragm clamping disc MZ 2S NT ME 8S NT ETFE carbon fibre reinforced Diaphragm FPM Diaphragm MZ 2S NT ME 8S NT ME 4R NT P...

Page 13: ...to his product Manual no 999155 29 01 2009 page 13 of 36 Pump parts ME 4 NT 1 5 3 2 6 Position Component 1 Inlet 2 Outlet 3 On off switch 4 Mains connection 5 Handle 6 Pump rating plate 7 Fan 8 Inlet...

Page 14: ...ely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 14 of 36 MZ 2 NT MZ 2S NT 1 5 3...

Page 15: ...uted completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 15 of 36 ME 8 NT ME...

Page 16: ...y and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 16 of 36 MD 4 NT MV 2 NT fig MD 4...

Page 17: ...con stitutes a potential source of danger take appropriate safety measures Pump with dual voltage motor Check that the voltage changeover switch at the terminal box is positioned correctly Attention...

Page 18: ...mum pressure difference between inlet and outlet ports ME 4R NT For continuous operation at inlet pressures above atmospheric pressure the inlet pressure must not exceed the outlet pressure The maxima...

Page 19: ...e only manually Switch off the pump or isolate the equipment from mains Determine and eliminate the cause of failure Wait approx five minutes before restarting the pump Attention In case of supply vol...

Page 20: ...e 20 of 36 Accessories Non return valve flapper valve 639683 Simultaneous operation of two systems at different pressure levels stainless steel FFKM leak rate 10 3 mbar x l s for pressure differences...

Page 21: ...reset is necessary Switch off pump or unplug mains Pump does not achieve its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly posi tioned or leak in the p...

Page 22: ...ble trained and supervised technicians Ensure that the pump cannot be operated accidentally Never operate the pump if covers or other parts of the pump are disassembled Never operate a de fective or d...

Page 23: ...the position of the valves and remove them Replace valves if necessary Use petroleum ether or industrial solvent to remove de posits Do not inhale Cleaning and inspecting the pump heads ME 4 MZ 2 D Us...

Page 24: ...2 O rings not ME 8 NT 3 Valves 4 Head cover 5 Diaphragm clamping disc with square head screw MZ 2D NT with countersunk head screw Pump head parts 6 Countersunk head screw 7 Diaphragm 8 Diaphragm suppo...

Page 25: ...er of washers The pump will not attain ultimate vacuum More washers The clamp ing disc will hit the head cover noise or even blockade and damage of the pump Attention Double diaphragm consisting of tw...

Page 26: ...sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped opening of the head cover 2 beside valve Only MZ 2D NT Inst...

Page 27: ...ME 8 NT MD 4 NT MV 2 NT Install the connecting tube 1 under the pump between the two housing covers Screw in the socket head screws fixing the housing cover crosswise first slightly then tighten Torqu...

Page 28: ...w the four screws with a Torx screw driver TX20 and remove the terminal box cov er Remove the wire with the blown fuse fixed with flat pin bushes 2 see figure Mount the new wire flat pin bushes and cl...

Page 29: ...onditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair...

Page 30: ...e returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil or re...

Page 31: ...out the agreement of the manufacturer Par la pr sente nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que conce...

Page 32: ...It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 32 of 36 This certificate is only valid for pumps...

Page 33: ...nly to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009...

Page 34: ...nly to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009...

Page 35: ...nly to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009...

Page 36: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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