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Documents are only to be used and distributed completely and unchanged. It is strictly the users’ responsibility to check carefully 

the validity of this document with respect to his product. Manual-no.: 999155 / 29/01/2009

page 26 of 36

 Assembling pump heads

  Bring the diaphragms into a position in which they are in 

contact with the housing and centred with respect to the 

bore.

 

ME 8 NT, MD 4 NT, MV 2 NT

: When mounting the hous-

ing cover, install the connecting tube (1) under the pump 

between the two housing covers. Pay attention to the cor-

rect positions of the seal rings (replace if damaged) in the 

grooves at the ends of the tube. Stick the connecting tube 

in the bore of the housing cover. After the assembly the 

connecting tube may have some play.

Reassemble in reverse order.

  Install  head  cover,  valves,  O-rings  (not  ME  8  NT)  and 

housing cover.

  Make sure that the diaphragm stays centric so that it will 

become  clamped  uniformly  between  housing  and  head 

cover.

  Put the head cover onto the housing.

  Orientation  of the head  cover: Align  the nib  at the head 

cover with the notch of the housing cover.

  Put the valves in place. In case install O-rings.

  Make sure that the 

valves are correctly seated

: Valves at 

the outlet with round centred opening under valve, valves 

at the inlet with kidney-shaped opening of the head cover 

(2) beside valve.

 

Only MZ 2D NT

: Installing the white PTFE valves: at outlet 

of 1st stage and at inlet of 2nd stage (see fig.).

(2)

(1)

  Pay attention to washers. Do not remove, assemble the 

original number of washers between the support disc and 

the connecting rod.

  Screw  diaphragm  clamping  disc,  diaphragm,  diaphragm 

support  disc  and  washers  (if  applicable)  to  connecting 

rod. 

  Optimum  torque  for  the  diaphragm  support  disc:

  6  Nm

use torque key. Attach torque key to diaphragm key (hex-

agonal bolt 6 mm wide).

  Position the new diaphragm between the diaphragm clamping 

disc with square head screw and the diaphragm support disc.

 

Attention:

 Double diaphragm! Put the two diaphragms to-

gether with the printed sides outwards (not MZ 2S NT).

 

Attention

 (only MZ 2S NT): Position diaphragm with pale 

side towards diaphragm clamping disc (to pump chamber).

  Make sure that the square head screw of the diaphragm 

clamping disc is correctly seated in the guide hole of the 

diaphragm support disc.

  Lift  the  diaphragm  at  the  side  and  position  it  carefully 

together  with  the  diaphragm  clamping  disc  and  the  dia-

phragm support disc in the diaphragm key.

  Avoid  damage  of  the  diaphragm:  Do  not  bend  the  dia-

phragm too much.

Summary of Contents for ME 4 NT

Page 1: ...the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 1 of 36 Diaphragm pumps Instructions for use Technology for Vacuu...

Page 2: ...CUUBRAND diaphragm pumps are the result of many years of experience in design and construction and practical operation of these pumps combined with the latest developments in material and manu facturi...

Page 3: ...rom mains before removing the cover NOTICE Contents Safety information 4 General information 4 Intended use 4 Setting up and installing the equipment 4 Ambient conditions 5 Operating conditions 5 Safe...

Page 4: ...mperatures during operation between 10 C and 40 C Check the maximum temperatures if installing the pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ve...

Page 5: ...bient parts e g housing walls Check fan regularly for dust dirt clean if necessary to avoid a cutback of ventilation If the equipment is brought from cold environment into a room for operation allow t...

Page 6: ...install an appropriate collecting and disposal system and take protective action for pump and environment Prevent any part of the human body from coming in contact with vacuum The user must take suita...

Page 7: ...sufficient cooling down Take suitable precautions if an automatic restart of the pump might lead to a critical dan gerous situation The A weighed emission sound pressure level of the pump does not ex...

Page 8: ...nt correctly to vacuum and pressure systems see section Use and operation Use the equipment for the intended use only i e to generate vacuum or to com press gases in vessels designed for that purpose...

Page 9: ...sible ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Rated motor power W 180 No load speed 50 60 Hz min 1...

Page 10: ...operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Rated motor power W 250 No load speed 50 60 Hz min 1 1500 1800 Maximum permissible ran...

Page 11: ...ding of manometer bar 3 Maximum pressure difference between inlet and outlet bar 4 Permissible ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture durin...

Page 12: ...cover aluminium alloy AlSi12 Diaphragm clamping disc aluminium alloy AlSi12 Diaphragm clamping disc MZ 2S NT ME 8S NT ETFE carbon fibre reinforced Diaphragm FPM Diaphragm MZ 2S NT ME 8S NT ME 4R NT P...

Page 13: ...to his product Manual no 999155 29 01 2009 page 13 of 36 Pump parts ME 4 NT 1 5 3 2 6 Position Component 1 Inlet 2 Outlet 3 On off switch 4 Mains connection 5 Handle 6 Pump rating plate 7 Fan 8 Inlet...

Page 14: ...ely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 14 of 36 MZ 2 NT MZ 2S NT 1 5 3...

Page 15: ...uted completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 15 of 36 ME 8 NT ME...

Page 16: ...y and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 16 of 36 MD 4 NT MV 2 NT fig MD 4...

Page 17: ...con stitutes a potential source of danger take appropriate safety measures Pump with dual voltage motor Check that the voltage changeover switch at the terminal box is positioned correctly Attention...

Page 18: ...mum pressure difference between inlet and outlet ports ME 4R NT For continuous operation at inlet pressures above atmospheric pressure the inlet pressure must not exceed the outlet pressure The maxima...

Page 19: ...e only manually Switch off the pump or isolate the equipment from mains Determine and eliminate the cause of failure Wait approx five minutes before restarting the pump Attention In case of supply vol...

Page 20: ...e 20 of 36 Accessories Non return valve flapper valve 639683 Simultaneous operation of two systems at different pressure levels stainless steel FFKM leak rate 10 3 mbar x l s for pressure differences...

Page 21: ...reset is necessary Switch off pump or unplug mains Pump does not achieve its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly posi tioned or leak in the p...

Page 22: ...ble trained and supervised technicians Ensure that the pump cannot be operated accidentally Never operate the pump if covers or other parts of the pump are disassembled Never operate a de fective or d...

Page 23: ...the position of the valves and remove them Replace valves if necessary Use petroleum ether or industrial solvent to remove de posits Do not inhale Cleaning and inspecting the pump heads ME 4 MZ 2 D Us...

Page 24: ...2 O rings not ME 8 NT 3 Valves 4 Head cover 5 Diaphragm clamping disc with square head screw MZ 2D NT with countersunk head screw Pump head parts 6 Countersunk head screw 7 Diaphragm 8 Diaphragm suppo...

Page 25: ...er of washers The pump will not attain ultimate vacuum More washers The clamp ing disc will hit the head cover noise or even blockade and damage of the pump Attention Double diaphragm consisting of tw...

Page 26: ...sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped opening of the head cover 2 beside valve Only MZ 2D NT Inst...

Page 27: ...ME 8 NT MD 4 NT MV 2 NT Install the connecting tube 1 under the pump between the two housing covers Screw in the socket head screws fixing the housing cover crosswise first slightly then tighten Torqu...

Page 28: ...w the four screws with a Torx screw driver TX20 and remove the terminal box cov er Remove the wire with the blown fuse fixed with flat pin bushes 2 see figure Mount the new wire flat pin bushes and cl...

Page 29: ...onditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair...

Page 30: ...e returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil or re...

Page 31: ...out the agreement of the manufacturer Par la pr sente nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que conce...

Page 32: ...It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009 page 32 of 36 This certificate is only valid for pumps...

Page 33: ...nly to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009...

Page 34: ...nly to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009...

Page 35: ...nly to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999155 29 01 2009...

Page 36: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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