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vacuubrand MD 8C VARIO, Instructions For Use Manual

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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully
the validity of this document with respect to his product. manual-no.: 999073 / 15/12/2009

Chemistry pumping units with speed control

 

MD 8C VARIO

MV 10C VARIO

PC 2008 VARIO
PC 2010 VARIO
PC 2012 VARIO

Instructions for use

Technology for Vacuum Systems

Summary of Contents for MD 8C VARIO

Page 1: ...tly the users responsibility to check carefully the validity of this document with respect to his product manual no 999073 15 12 2009 Chemistry pumping units with speed control MD 8C VARIO MV 10C VARI...

Page 2: ...ur pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest results in material and manufacturing tech...

Page 3: ...chnical data 8 Description 12 Notes on operation 14 General view basic setups 19 Working with the controller 20 General view basic setup vacuum control 23 Basic setup vacuum control 24 Basic setup con...

Page 4: ...east 60 sec before next switching it on again Due to the high leakage current up to 3 5 mA a too low rated fault current circuit breaker may be activated especially if several pumps are operated paral...

Page 5: ...gas is connected The diameter of the inlet and outlet pipeline should be at the least as large as the diameter of the pump connection pipelines To the best of our knowledge the equipment is in compli...

Page 6: ...ks or leaks in the manifold pumped substances might be released into the environment or into the pump housing To reduce the risk of leaks ask for a diaphragm pump with additional safety diaphragm Comp...

Page 7: ...have been pumped during operation Ensure that the pump is decontaminated before maintenance and take adequate precautions to protect people from the effects of dangerous substances if contamination ha...

Page 8: ...t r e n i t a e r u s s e r p d e t t i m r e p x a M e t u l o s b a n o i t c e n n o c s a g r a b 2 1 t n e i b m a d e t t i m r e p x a M n o i t a r e p o g n i r u d e r u t a r e p m e t C 0...

Page 9: ...I o t g n i d r o c c a 4 5 P I e r u s s e r p e h t t a e r u s s e r p d e t t i m r e p x a M e t u l o s b a r e c u d s n a r t r r o T 5 2 1 1 r a b 5 1 a i d e m s u o e s a g f o e r u t a r...

Page 10: ...ment with respect to his product manual no 999073 15 12 2009 MD 8C VARIO inlet gas ballast valve rating plate pressure transducer VSK 5 controller CVC 2000II pump MD 8C VARIO with frequency converter...

Page 11: ...sducer VSK 5 handle separator at the inlet PC 2010 2012 VARIO Fig PC 2010 VARIO exhaust waste vapour con denser with protective cover collecting flask for condensate controller CVC 2000II pump MV 10C...

Page 12: ...The status of the controller respectively of the connected accessories is displayed by corresponding symbols on the LCD After switching on the version of the software is displayed Then the basic setup...

Page 13: ...setups key or key start or stop of process control or confirmation of selected values or mode operating venting valve only if valve is connected and prese lected Rear side CVC 2000 II switch on off a...

Page 14: ...s not uniform e g a cold condenser acts as pump or the vacuum in the pipeline is lower than in the system Therefore carefully choose posi tion where to connect the gauge head gauge head VSK 5 Notes on...

Page 15: ...s as couplings between the pump and rigid pipes Attention Flexible elements tend to shrink when evacuated Use a suitable valve to isolate the pump from the vacuum system to allow the pump to warm up b...

Page 16: ...ff the pump or isolate the equipment from mains Wait approx five minutes before restarting the pump Identify cause of fail ure and eliminate Use and operation of the controller see section Working wit...

Page 17: ...s of additional components in the coolant circuit e g coolant valve Avoid overpressure in the coolant circuit e g caused by blocked or squeezed cool ant hoses Permissible range of coolant temperature...

Page 18: ...m Has the pump been exposed to condensate Allow the pump to continue to run at atmospheric pressure for a few minutes Has the pump been exposed to media which may damage the pump materials or forms de...

Page 19: ...dy to start basic setup vacuum control factory set controller controls pump according to preset pressure value or in automatic mode coolant valve optional venting valve optional basic setup VACUU LAN...

Page 20: ...ps Continuous pumping with preset pumping speed Simple suction sucking liquids by siphon drying sucking off excesses etc Suction with adjustable pumping speed Pumping down until the ultimate vacuum of...

Page 21: ...switching on the controller The basic setup vacuum control factory set is displayed on the LCD by flashing symbols To change the basic setup Press key or until the symbol of the desired mode is flash...

Page 22: ...oller displays the desired pres sure unit to finish the operation mode p If the automatic mode has been preselected End is displayed Switching between automatic switching off activated or not activate...

Page 23: ...view basic setup vacuum control connect and configurate cooling water valve manual settings process pressure and speed if applicable selection of the basic setup basic setup vacuum control yes no con...

Page 24: ...Process control is stopped as if START STOP was pressed Venting the system Press key VENT continuously 2 sec until symbol vent ing valve is flashing Process control is stopped as if START STOP was pre...

Page 25: ...iling point Setting of the set point by using the keys p or p factory set 100 mbar To activate set mode Press key shortly Set p appears Short tips toggle p in steps of 1 mbar Continuous pressing activ...

Page 26: ...nser or a cold trap at the inlet can be optimised If selecting HI recommended for motor speed the maximum speed for automatic adaptation of the motor speed is restricted to a value corresponding to th...

Page 27: ...With a second tip within one second or continuous press ing Select pressure for automatic switching off by using keys or pressure selectable in a range from 1 to 1060 mbar or AE AE i e automatic switc...

Page 28: ...Stopping process control Press key START STOP The pump is switched off Attention Adopt suitable measures if there is a possible pressure increase after switching off the pump e g due to low boiling so...

Page 29: ...t point e i the con troller adapts to that pressure Press key MODE again to activate automatic mode Changing to basic setup vacuum control Setting of motor speed Setting the value for the speed by usi...

Page 30: ...pper pressure value condition for restart time for automatic shut down setting the basic setup basic setup VACUU LAN start pump down The pump and the coolant valve if applicable is switched off if the...

Page 31: ...isplayed If the pressure for switching off is achieved the motor speed gets reduced The pump and the coolant valve if applicable is switched off if the pressure is below the lower pressure value for l...

Page 32: ...e for the time for shut down 1 200 min The value for the shut down time is stored as the new set point when the key is released If the actual pressure falls below the lower set point the time for auto...

Page 33: ...g airport and laboratory p CAL Adjustment under vacuum Evacuate the controller to a pressure 0 5 mbar e g by ap plying a good rotary vane pump Press key p or p simultaneously with key MODE the control...

Page 34: ...shouldn t be higher than 15 20 C Set water bath temperature to 40 C Wait until temperature is reached Determine the vacuum level for ethanol 175 mbar for a boiling point use published data of solvents...

Page 35: ...e keys at the controller have no function Setting of the interface The setting of the interface parameters directly at the controller is described below The factory set values are underlined 1200 2400...

Page 36: ...nuous pumping 2 vacuum control without automatic 3 vacuum control with automatic malfunction IN_ERR XXXX 1 last command to interface incorrect 1 malfunction pressure transducer 1 overpressure 1 malfun...

Page 37: ...TART stopping process control STOP X 1 termination of process control 2 termination of process control and storage of the actual pressure as new set point Remote operation REMOTE X 0 set controller to...

Page 38: ...s splash proof solenoid systems flow rate optimised for applications with rotary evaporator and exhaust waste vapour condenser Set of casters 69 99 81 Vacuum distribution VACUU LAN manual flow control...

Page 39: ...f l a M r e c u d s n a r t e r u s s e r p d n a e l g n a i r t g n i n r a w r r E t o n r e c u d s n a r t e r u s s e r P d e t c e n n o c e r u s s e r p t c e n n o C e l a m e f e h t o t r...

Page 40: ...e r r o c t o n g n i r g n i r t n e C e h t n i k a e l r o d e n o i t i s o p m u u c a v r o e n i l e p i p m e t s y s m u u c a v a h t i w p m u p k c e h C t e l n i p m u p t a y l t c e r...

Page 41: ...both man and environment Before starting maintenance vent the system isolate the pump and other compo nents from the vacuum system and the electrical supply Drain condensate if applica ble avoid the...

Page 42: ...con denser Collecting flask at the outlet Remove joint clip remove flask and drain condensate Observe applicable regulations when disposing of condensate which may be contaminated by pumped chemicals...

Page 43: ...Check diaphragm for damage and replace if necessary Use Phillips screw driver to remove four countersunk head screws and lift off housing plate together with fittings and manifold To check valves use...

Page 44: ...th housing cover insert Make sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped opening beside valve By turnin...

Page 45: ...pressure at the inlet port of the individual head Use a suitable vacuum gauge e g DVR 2 cat no 68 29 02 make sure that it is correctly calibrated and measure the pressure at the inlet port A vacuum o...

Page 46: ...ee also Notes on assembling fittings and hose connections only MV 10C VARIO PC 2010 VARIO Use open ended wrench w f 15 to reconnect hose to el bow fitting Tighten union nut first by hand and then tigh...

Page 47: ...nce with regulations repeat cleaning if necessary Rinse the gauge head chamber several times with alcohol in order to remove all solvent residues Allow the pressure transducer to dry Readjust the pres...

Page 48: ...ery product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur c...

Page 49: ...for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil...

Page 50: ...anufacturer Par la pr sente nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et m...

Page 51: ...ature is only intended to inform our customer The validity of general empirical values and results obtained under test conditions for specific applications depend on a number of factors beyond our con...

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