V-TUF RAPIDSXL110 Operator'S Manual Download Page 4

4

NOTE

IN THE NEXT CHAPTERS, AT THE END OF THE PARAGRAPH, SUITABLE “CAUTION” NOTICES 

WILL BE LISTED REGARDING THE SPECIFIC RISKS APPLICABLE TO THE CHAPTER. THIS 

DOES NOT EXEMPT YOU, HOWEVER, FROM CONSIDERING ALL THE MAIN WARNINGS 

DESCRIBED ABOVE APPLICABLE.

IMPORTANT NOTE

 

PLEASE NOTE THAT THE USER IS REQUIRED, IN ACCORDANCE WITH 

ITALIAN LEGISLATIVE DECREE NO. 81/2008, TO UNDERTAKE A PROPER ANALYSIS OF THE 

RISKS RELATING TO THE MACHINE /PERSONNEL OPERATIONS UPON COMMISSIONING THE 

MACHINERY IN THE WORKPLACE.

NOTE

ALL FORESEEABLE ACTIVITIES WITH THE MACHINE, WHETHER FOR TECHNICAL WORK OR 

PRODUCTION USE, HAVE BEEN CAREFULLY ANALYSED FROM THE INITIAL DESIGN STAGE 

THROUGH TO THE DRAFTING OF THIS MANUAL.DESPITE THIS, RESIDUAL HAZARDS MAY 

EMERGE OVER TIME. IN PARTICULAR, HAZARDS MAY EMERGE THAT,ALTHOUGH IDENTIFIED, 

CANNOT BE ELIMINATED OR SUFFICIENTLY REDUCED BY DESIGN AND AGAINST WHICH 

SAFEGUARDS ARE NOT FULLY EFFECTIVE.

THE OPERATOR MUST THEREFORE TAKE SERIOUSLY THE HAZARD SIGNS ON THE MACHINE 

AND EVERYTHING IN THE MANUAL

Summary of Contents for RAPIDSXL110

Page 1: ...this manual before using the RAPIDSXL RAPIDSXL STAINLESS STEEL CABINET PRESSURE WASHERS All Errors Omissions Excused Specification May Change Without Notice Please Refer To www v tuf co uk For the Lat...

Page 2: ...age of the machine Manufacturer s country applies The use of the machine question necessarily requires that the User is a person with good profes sional skills and work experience with similar machine...

Page 3: ...as well as the protections provided for the safety of persons It is extremely important that no unauthorised person passes through the working area of the machine or worse still intervenes on a compon...

Page 4: ...LATING TO THE MACHINE PERSONNEL OPERATIONS UPON COMMISSIONING THE MACHINERY IN THE WORKPLACE NOTE ALL FORESEEABLE ACTIVITIES WITH THE MACHINE WHETHER FOR TECHNICAL WORK OR PRODUCTION USE HAVE BEEN CAR...

Page 5: ...TER 3 Machine safety and protection 13 3 1 Safety rules for electrical risk 13 3 2 Safety rules for thermal risk burns 13 3 3 safety rules for mechanical risk 14 3 4 Safety standards for environmental...

Page 6: ...14 2 Maintenance intervals 35 14 3 Pump lubrication 35 14 4 Adjusting the ignition electrodes 36 14 4 1 Control of the height in relation to the plane of the diesel nozzle head 36 14 4 2 Electrode dis...

Page 7: ...2 EC OF 17 05 2006 ITALIAN LEGISLATIVE DECREES 17 OF 27 01 2010 concerning WORK SAFETY AND HYGIENE Machinery Directive DIRECTIVE 2014 35 EC on the harmonisation of the laws of Member States relating t...

Page 8: ...importation into the UK by economic operators are the same except for the drafting of the UK Declaration of Conformity and the drafting of the manual and technical file in English 1 3 COMPLIANCE WITH...

Page 9: ...ed use of the machine in accordance with the design assumptions and technical characteristics it provides instructions for moving appropriate and safe installation assembly adjustment and use it provi...

Page 10: ...plicitly authorised by a written note from the manufacturer use with non original spare parts or not specifically defined by model use with total or partial disregard of the instructions contained in...

Page 11: ...y affect the machine and or persons are described below USER It is the person or the body or company who has purchased or rented the machine and who intends to use it for the purposes intended TRAININ...

Page 12: ...ed inside a boiler equipped with heating coils thanks to a burner fed by diesel oil The water pressure is provided by a piston pump driven by an electric engine powered at different voltages and numbe...

Page 13: ...cting rod crank system and brass head Pressure regulation and built in detergent suction 6 Electric engine with thermal protection 230 400 V 50 Hz Standard 60 Hz on request 7 High efficiency vertical...

Page 14: ...14 7 6 5 8 9 10 13 14 16 3a...

Page 15: ...it a certain period necessary to bring the heated elements back to a temperature close to the ambient temperature The operations must be carried out using protective gloves in order to avoid any risk...

Page 16: ...extremely dangerous when used improperly If the machine is used in petrol and filling stations or other dangerous places the relevant safety regulations must be observed Do not touch the engine chimn...

Page 17: ...operation must only be carried out in places where for environmental protection a suitable oil separator is installed 3 4 1 SAFETY SIGNS AND STICKERS ON THE MACHINE REFERENCE P1 DESCRIPTION Safety pi...

Page 18: ...IGNALS SIGNAL DESCRIPTION THERMAL HAZARD BURNS This signal is applied to the carpentry in the vicinity of the discharge pipe areas PROHIBITION SIGNS SIGNAL DESCRIPTION PROHIBITION OF REMOVAL OF PROTEC...

Page 19: ...idual risks are indicated directly on the machine by means of warning signs HIGH TEMPERATURES Thermal risk due to contact with hot parts FIRE Fire hazard if fuel escapes from the tank during use or re...

Page 20: ...er than that for which the machine was designed represents an abnormal condition and may cause damage to the work equipment and constitute a serious hazard to the operator Improper use means the use o...

Page 21: ...enclosed area it must be well ventilated and it must be ensured that exhaust ATTENTION The diameter Z of the chimney 2 must not be smaller than that of the adapter 1 It is advisable to install a chim...

Page 22: ...lease observe the relevant instruction manuals 5 For any unintended use of the machine or in any case for any work to be carried out on it the user is obliged to contact the manufacturer to find out a...

Page 23: ...20 Power kW 2 2 4 5 5 5 5 7 5 T Max inlet H2O C 50 Max outlet temperature H2O C 90 Burner power kcal h 52 000 Burner fuel type diesel Fuel tank volume litres 43 Maximum H2O input pressure water mains...

Page 24: ...ISSING INDIVIDUAL ITEMS these must be declared immediately after delivery to the courier or carrier etc and confirmed in writing in the consignment note DAMAGE THAT IS NOT IMMEDIATELY RECOGNISABLE thi...

Page 25: ...g rules in force ATTENTION It is absolutely forbidden to stand under or in the immediate vicinity of the machine while it is being lifted and moved Be wary of bent and shrivelled chains or ropes alway...

Page 26: ...ifferential TT system Protection against contact voltages is only ensured by using the residual current device tN system earth leakage circuit breakers should only be used in special cases such as in...

Page 27: ...m flow rate equal to that of the pump THE HYDRAULIC CIRCUIT DIAGRAM IS ATTACHED TO THE DOCUMENTATION SUPPLIED WITH THE MACHINE 3 ATTENTION All work on the connection of the machine to external energy...

Page 28: ...hine s parameters and work programmes can be set tr Key a Pump engine start consent switch with indicator light in b Burner ignition switch with indicator light br c Line indicator d Low diesel warnin...

Page 29: ...TION Indicates the presence of line power The machine is connected to the mains power supply REFERENCE D CONTROL PART Low diesel warning light DESCRIPTION Lights up to signal lack of diesel in the tan...

Page 30: ...TION Button to reset the photocell CHAPTER 12 PREPARING THE MACHINE FOR USE After positioning the machine in the work area and making the connections to external energy sources see CHAPTER 10 CONNECTI...

Page 31: ...e adjustment operations described in this chapter must be carried out ONLY by qualified and authorised personnel Use protective devices during maintenance replacement and adjustment operations Before...

Page 32: ...s lit and that there is voltage inside the machine Open the tap for drawing water from the water mains 3 and then start the pump engine unit using the switch a located on the electrical control panel...

Page 33: ...the desired temperature once the required temperature has been reached the burner will automatically stop and then switch on again whenever the temperature drops Act on the gun lever 3 to obtain wate...

Page 34: ...the machine switches off and the indicator light e flashes check the machine s high pressure water circuit reset by pressing the switch in The machine is equipped with the TST system Total Stop Timed...

Page 35: ...ut and immerse the detergent suction tube with its filter in it DETERGENT Repeat steps 1 2 and 3 already carried out for cold water use During work the detergent will be sucked in and automatically mi...

Page 36: ...ying detergent on delicately coloured paintwork make sure that the surfaces to be treated are not hot that the detergent does not dry out and that the water detergent dilution is correct It is recomme...

Page 37: ...further risks of injury it is recommended that the following provisions be scrupulously observed Do not use the machine for purposes other than those for which it has been built The machine must be s...

Page 38: ...ed in a normal washing procedure If there are still traces of dirt we recommend the use of specific products carefully observing the manufacturer s instructions Do not use products containing solvents...

Page 39: ...the diagram 14 4 1 CONTROL OF THE HEIGHT IN RELATION TO THE PLANE OF THE DIESEL NOZZLE HEAD Place the control rod on the diesel nozzle head as shown in figure and check that the two electrodes do not...

Page 40: ...rod on the head of the diesel nozzle keeping its inner surface flush with the centre of the nozzle as shown in figure 3 and check that the two electrodes are in contact with the outer surface of the...

Page 41: ...d Check and open the tap Inlet water filter clogged Check and clean RESET IN The machine switches off and control indicator E turns on Presence of microleaks Ensure that there are no leaks in the mach...

Page 42: ...zle is dirty Clean the diesel fuel nozzle The diesel fuel nozzle is worn Replace the diesel nozzle The coil is clogged Clean the coil The diesel pump is dirty Clean the diesel pump The diesel solenoid...

Page 43: ...ed liquid Water leaking from drains between crankcase and pump head Worn gaskets Replace the seals Worn piston Replace the piston Worn piston cap O ring Replace the piston cap O ring Oil leaking from...

Page 44: ...15 1 PRESSURE WASHER DISPOSAL DEMOLITION OF THE MACHINE If the machine is dismantled comply with the anti pollution regulations in force in the country of use Failure to comply with these provisions...

Page 45: ...IEC standards with fast slow reading constant both from the position where the operator is and in positions surrounding the machine being considered There is a phonometric report at the company In vi...

Page 46: ...R 18 HAND ARM VIBRATIONS The level of vibration transmitted to the hand arm system during the work phase via the wand handle is below the warning limit and is equal to aw 1 46 m sec as shown in the gr...

Page 47: ...e the jet may be at high pressure and cause serious injury It is absolutely forbidden during machine operation to remove or tamper with the protective covers provided by the manufacturer in order to s...

Page 48: ...at you enter the machine data in this box NOTE The responsibility for any re use of parts of the machines e g engines or pumps lies exclusively with the user The manufacturer is in no way liable for d...

Page 49: ...49 THREE PHASE 400V WIRING DIAGRAM ATTACHMENT A ELECTRICAL SYSTEM DIAGRAM...

Page 50: ...50 WIRING DIAGRAM WITH THREE PHASE 400V RESISTOR BOARD...

Page 51: ...T B HYDRAULIC SYSTEM DIAGRAM Key R water tap T a water suction hose F filter Fd detergent filter T a d detergent suction hose P water pump T m discharge pipe C boiler T a p high pressure water outlet...

Page 52: ...SS XHDM300SS LUBRICATION OF THE PUMP We recommend VTUF PL100 OIL CAPACITY 0 42 kg You should change the oil after the first 50 hours of use and after each subsequent 500 hours of operation Super Serie...

Page 53: ...mmend VTUF PL500 Pressure Lube Pump Oil Fill Pump To Halfway You should change the oil after the first 50 hours of use and after each subsequent 500 hours of operation 200 Bar 15 L min 1450 rpm XHDM40...

Page 54: ...mend VTUF PL500 Pressure Lube Pump Oil Fill Pump To Halfway You should change the oil after the first 50 hours of use and after each subsequent 500 hours of operation 200 Bar 21 L min 1450 rpm XHDM450...

Page 55: ...55...

Page 56: ...nufacturer V TUF Unit 5 Chris Sharp Building Till Bridge Lane Scampton Lincoln LN1 2SX UK Authorised Representative Established in the EU Flexrep EU O Attn E Residency Hub Ahtri tn 12 10151 Tallinn Es...

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