UTIFORM V2 Instruction Book Download

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www.utiform.com departamento.té[email protected] Tfno. +34 96 570 29 82 Fax: +34 96 678 22 99

INSTRUCTION

BOOK

Supplied by :- Markham (Sheffield) Ltd - Tel:- +44 (0)1909 730861 - www.markham-sheffield.co.uk

Summary of Contents for V2

Page 1: ...www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 INSTRUCTION BOOK V2 Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 2: ...the Technical Service please contact your vendor or the dealer directly In order to avoid breakdowns caused by faulty or bad quality replacement or wearing parts and so that you do not run the risk of losing the Manufacturer s Guarantee we advise you only to use original spare parts and wearing parts Please complete the details below so that you will know the most important features of your machin...

Page 3: ...1 3 5 Mechanical changes in the machine 11 3 6 Cleaning of the machine 11 4 Getting started 12 4 1 Preparation for start up 12 4 1 1 Safety indications 12 4 1 2 Placement of the machine 12 4 1 3 Product hose 12 4 1 4 Air hose and spray gun 13 4 1 5 Levels control 13 4 2 Start up 14 4 2 1 General safety indications 14 4 2 2 Safety indications about the operation 14 4 2 3 Starting the motor 15 4 2 4...

Page 4: ... oil daily 22 7 4 Daily maintenance 22 7 5 Weekly maintenance 23 7 6 Biannual maintenance 23 7 7 Annual maintenance 23 7 8 Storage of the machine 23 7 9 Battery 24 7 10 Lightening and connection 24 7 11 Tires and frame 24 8 Declaration of Conformity CE 25 9 Annex 26 9 1 Control Panel 27 9 2 Process to adapt 2L6 28 9 3 Safety control checklist 26 9 2 List of maintenance works 27 9 3 Spare part Purc...

Page 5: ...________ 4 1 Description of the machine 1 1 Machine s equipment 1 Mixer 2 Material hopper 3 Stator and Rotor 4 Diesel motor 5 Chassis 6 Pneumatic wheel 7 Control box 8 Seed regulator for pump and mixer 5 4 7 1 6 8 2 3 Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 6: ...umping height 40 50 m Pumping distance 80 100 m It depends on the type of material consistency and water cut Transport system Suspension axis without brake 700 5 Maximal acceptable peak load for the axis 750 Kg Towing bar with hook AK 160 Maximum pressure for tires 3 bar Maximum weight on towing hook 75 Kg Total gross weigh 750 Kg Environment conditions in the operation Environment temperature max...

Page 7: ...2 Ref 46350 Remote control Ref 48105 46300 Automatic water dosage Ref 46161 Kit for self levelling floor material Ref 46141 includes stator rotor 60 12 1 4 Control box functions 1 Motor start up previous warm up 2 Pump motor speed regulator 3 Mixer motor speed regulator 4 forward backward switch with inverter pump 5 Forward backward switch with inverter mixer 1 5 Motor handling The diesel motor st...

Page 8: ...erial Ref 39810 1 Ref 76013 Coupling SKK V35 Int Thread 1 1 4 f 2 Ref 77021 Coupling Geka Int Thread 3 8 f 3 Ref 32301 Reduced nut 1 1 4 1 4 Ref 45073 Metallic spraying gun head 5 Ref 306303 Sphere valve 3 8 M H 6 Ref 91052 Plastic threaded nozzle 14 mm Metallic spray gun 7 Ref 303406 Sphere valve 1 M H long handle Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 9: ...perfect and secure technical state The damages that can affect the security have to be eliminated immediately The V2 is a machine which has been certified for road transport that is why it is subjected to the currently effective traffic norms That bears the obligation of taking an official registration and the obligation of carrying out an inspection according to the effective legislation 2 3 Warr...

Page 10: ...sport and spraying for mortars and renders with a weight by cubic unit from 0 3 to 2 5 t m3 and an additional granulated of up to 6 mm It is good for the plastering production on a lime cement base or lime plaster Also different types of dry mortar can be made and can be pumped as plaster base or of scratch back render If the V2 is equipped with a 60 12 pump you can work with it self levelling flo...

Page 11: ...ng the grill and the other when taking out the grill from the hopper The mixer has an incorporated safety system that in the moment of emptying the mixer in order to put the material inside the hopper the mixer paddles stop immediately This safety system has to be checked and always be under perfect operating conditions The hopper is protected by a grill which avoids entering any part of the human...

Page 12: ...very 3 months keep the machine in good shape Write down the revisions in checking list included in the attachment Disconnect the machine in all the maintenance works inspections and repairs carried out and make sure that the machine doesn t start up involuntarily Place a warning note so that an involuntary connection doesn t take place Make sure that all the screws are fixed correctly Check the co...

Page 13: ...se to the material exit of the machine and take it through the shortest way to the working place The shortest it is the conduit there will be less energy consumption and therefore there will be less failures Do not close the hose couplings without cleaning them do not forget the rubber joints in this couplings dirty couplings are not tight and they produce jams Connect the material outlet well to ...

Page 14: ...he elements 4 2 Starting up of the machine 4 2 1 Safety Indications Do not place the machine in closed places since the intoxication danger exists due to the escape of gases Eliminate immediately all the machine damages that can affect your safety Some materials could also put health in danger for that reason always wear the necessary gear advised by the manufacturer breathing protection gloves et...

Page 15: ... caused on the machine 4 2 3 Starting up the motor In the machine V2 the revolutions of diesel motors come adjusted from factory so it is not necessary their variation in the construction sites In diesel engines with electric starting motors warm up well before starting To continue this process correctly it is necessary to visualize the power off of the led of the resistance placed in the electric...

Page 16: ...r or stator 4 2 5 Mortar spraying In the spray gun s air entrance you will find a spherical key which regulates the quantity of air The spraying quality can be adjusted in order to have a closer or open flow only by regulating the position of the spray nozzle When opening the air valve in the spray gun the air begins to come out from the nozzle at this time the pump begins to pump material through...

Page 17: ...protection has a capacity or enough autonomy for a whole day of work We recommend to charge the originator after the end of each day of work so that it is ready for the following day This process is as simple as connecting the charger to a voltage of 220 V single phase and the other side to the inferior part of the originator which is there for this purpose 4 2 7 Finishing the work After the last ...

Page 18: ...terial splashes The couplings that have to be unfastened and should be covered with an empty sack or something similar Wear protective clothes Make sure that there is no people in the danger area Blockage can be formed for three reasons 1 It is not possible to pump the mixture of the material because it is too liquid or too thick 2 The mixture has been too long in the hopper and the flow of water ...

Page 19: ...mperature too high It is necessary to eliminate the failure immediately In the control panel of the machine you will find another series of warning lights but they don t cause the emergency stop of the diesel motor Air filter Accumulated dirt in the air filter 5 4 Advice for working in winter If there are difficulties to work because of low temperatures it is a good chance to take the machine for ...

Page 20: ...t 6 1 The chassis and its elements The body or chassis of the tow able machine consists of the following parts 1 Chassis or frame 2 Trailer and hook 3 Intermediate section for trailer hook 4 Rubber suspension axis without brake 5 Pneumatic wheels 6 Central support leg 1 4 5 6 3 2 Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 21: ...ance free It can not be greased Pneumatic wheels When changing the wheel keep in mind that the correct hubs correspond to the connections of the wheels 58 98 4 The maximum pressure in the pneumatic wheels is 3 bar Press the knuckle joint screws in the moment of the marked turn The tires have to correspond to the axis data The tightening couple of the fixing screws from the Wheel to the axis pillow...

Page 22: ...e dirt and sand in the bearings cause premature waste Lubricate the machine after each cleaning Use only the mentioned lubricants and never mix different types since some oils are not compatible to each other 7 3 Daily and weekly lubricating points Lubricate the bearings of the endless screw daily with the motor running Lubricate once a week every 20 hours of operation the bearing of the mixer axl...

Page 23: ... UTIFORM shops 7 8 Storage of the machine Make all the maintenance works in a shop authorized by UTIFORM before storing the machine Deposit the machine in a dry and clean place The storage should not go over a period of 3 months If it is a longer period it is necessary to take additional measures of protection These measures have to be in the following way Clean the machine with a high pressure cl...

Page 24: ...e lead boards of the cells Use only distilled water Oil the contacts with Vaseline or grease for the terminals free of acid If the machine will be kept stored during a longer period disassemble the battery and load it regularly 7 10 Back pilots and connection Control the operation of the lighting equipment before carrying out the displacement of the machine Change the faulty bulbs immediately 7 11...

Page 25: ...d by the 92 31 EEC and the 93 68 EEC directives and incorporated to the Spanish legislation through the R D 444 1994 11 03 94 by which all consent evaluation proceedings and protection requirements related to equipments systems and installations electromagnetic compatibility and amended by R D 1950 1995 01 12 1995 2000 14 EEE Directive 08 05 00 related to the harmonization of the Member States leg...

Page 26: ...nd without express authorisation performs any changes to the machine uses the machines to other effects than what intended or works in a different country outside the territory where the CE 98 37 CEE are enforceable or in the event of repair by a third non authorised party assembling spare and wear parts In Almoradí on the of 2007 Miguel Ángel Peco Industrial Engineer Supplied by Markham Sheffield...

Page 27: ...8 Air filter plugging indicator 9 Customer s alarm indicator If started by push button the push button must be inserted at the board entrance between A and 5 In this kind of machines that can be cleaned with water under pressure we might find problems within the board and the starting key as the starting position can get blocked and not return causing the gear wheel to get interlocked with the whe...

Page 28: ...chine V2______________________________________________________________________________________ 27 9 2 Process to adapt 2L6 Stators Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 29: ...______________________________________________________________________________ 29 9 4 List of maintenance jobs HOURS WORKED DATE COMMENTS SIGNATURE Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 30: ...________________ 28 9 3 Safety checklist When necessary every 3 months at least change all the transport hoses and couplings Bear in mind the appropriate operating pressure HOURS WORKED DATE COMMENTS SIGNATURE Supplied by Markham Sheffield Ltd Tel 44 0 1909 730861 www markham sheffield co uk ...

Page 31: ...96 570 29 83 Delivery Address Town Province PC Client Name nº Company Address Town PC Telephone Fax Type of dispatch _____NORMAL _____URGENT Type of delivery _____Full delivery _____Partial delivery Machine model _____________________Serial number___________________________ This order is in accordance with the current sales conditions of UTIFORM REFERENCE DESCRIPTION AMOUNT Date Signature Supplied...

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