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1.

Unplug the laminator from power supply and allow it to cool to room temperature.  

Caution:  never attempt to 

service a machine that is energized!

2.

Remove the thermometer and temperature adjustment knob.  

Note:  the temperature adjustment knob is 

retained by an Allen set screw located along the outer edge of the knob, do not try to remove the knob 
without first loosening  the set screw; putting excess force on the knob by pulling can damage the 
temperature control.

3.

Remove the both the left and right side housings by removing four Allen head screws on the side of the machine 
using a 3mm Allen wrench and then pulling the cover off gently.

4.

Mark the location of metal/rubber wiring harness retainer.  Loosen and remove wiring harness retainer screw.
Remove wiring harness retainer from wiring. 

 NOTE:  To keep wires away from moving parts, the wiring 

harness retainer must be put back in its proper location---it must be marked before removal.

5.

Trace the two heater wires and the two thermal fuse wires from the right end of the lower heatshoe to the 
terminal block.  Mark their locations, and then unplug them from the terminal block.  Unplug the thermistor 
cable from the digital temperature control board.  

NOTE:  If there are any wire ties securing the lower 

heatshoe/thermistor wiring to any other wiring, mark their locations and carefully cut them and remove 
them.

6.

While supporting the heatshoe loosen and remove the two Allen head cap screws and spacers retaining the 
LEFT end of the heatshoe.

7.

Continue supporting the heatshoe and loosen and remove the two Allen head shoulder screws retaining the 
RIGHT end of the heatshoe.  Gently remove the heatshoe guiding the wiring out of the holes in the side frame.

8.

Locate the thermistor retaining bracket located on the right end of the heatshoe near the heater wires.  Loosen 
and remove the screw retaining the bracket.  Remove thermistor assembly from the heatshoe.  Be certain to 
note the orientation of thermistor.  The new thermistor must be mounted in exactly the same location.

9.

Clean out the thermistor mounting hole.

10.

To install the new thermistor, reverse the above procedure.  

Note:  A small amount of thermally conductive 

grease needs to be applied in the thermistor mounting hole before inserting the new thermistor.  Also, 
be certain that the new thermistor and the retaining bracket are oriented correctly.

11.

When reinstalling the lower heatshoe, be certain to guide the heater/thermal fuse wires/thermistor cable 
through the proper holes in the side frame and check to ensure that the wiring harness retainer is oriented 
correctly to keep the wiring from rubbing on any moving parts.

12.

Before reinstalling the side housings replace any wire ties that were cut or disturbed during the repair 
procedure.  Also be certain that all tools and service supplies are removed from the inside of the laminator.

13.

Test run the laminator:  allow the machine ample time to heat to the set temperature and stabilize; usually 
35-45 minutes.  Ensure that the unit is not exceeding 310˚F when the temperature control is set to the 
maximum temperature setting. 

tHErmIStor rEPlacEmEnt

Summary of Contents for CSL2700

Page 1: ...1 800 282 9290 C A L L T O L L F R E E ROLL LAMINATOR CSL2700 O W N E R S M A N U A L Customer Service M F 8am to 6pm EST Free Lifetime Tech Support...

Page 2: ...a Customer either receives a a replacement part and or equipment from USI or b mail in physical service on a Product performed by USI or its agents c The Plan will cover the following non consumable p...

Page 3: ...of a State other than Connecticut Any dispute between the parties arising under or relating to this Contract shall be subject to the exclusive jurisdiction of the United States District Court for the...

Page 4: ...mmon Repair Accessory Installation Part I Part II R Part III R Upper Heat Shoe removal 16 reinstall the Heat Shoe 17 removing the rubber rollers 18 20 Part IV Pressure Settings 21 Part V Lubrication P...

Page 5: ...ch OFF before walking away or leaving the laminator unattended Before lifting or moving laminator turn drive switch OFF turn heat switch OFF unplug unit and allow to cool to room temperature Remove fi...

Page 6: ...el holds film C Heat Guard D Side Housing E Temperature Adjustment Knob F Built in Handles G Heat ON OFF Switch H Motor Drive Switch I Paper Guide J Feed Tray K Heat Shoes Behind Heat Guard L Film Tem...

Page 7: ...m may back up and jam the equipment A USI laminator cabinet is an excellent choice for a work area It can easily be moved and provide sufficient storage for film in the cabinet below WARNING Do not pl...

Page 8: ...and accessories in place these straps are approximately 1 8 wide and should be care fully cut and removed prior to set up Be sure to save the shipping carton Should your laminator ever need to be ret...

Page 9: ...take the bottom supply mandrel labeled low and insert it into the roll of film until the gripper dog meets the film s cardboard core photo 10 1 rotate the mandrel in the opposite direction from which...

Page 10: ...n through If necessary keep turning the roll of film by hand to keep it slack until the splice has passed through Caution Do not apply excessive force to the ends of the mandrel i e with a hammer etc...

Page 11: ...lm turn on the drive switch and using the threading board push the film web into the laminating rollers this process will push the web into the pull rollers and exit Ensure that the threading board an...

Page 12: ...require adjustment depending on what type of film you are using Turn the heat on by depressing the heat power switch on the left side panel The red indicator light will illuminate and remain lit while...

Page 13: ...ise until film is smooth on heat shoes once film is smooth stop tightening knobs NOTE For best results reset tension with EACH new pair of film rolls NOTE As the film roll supply becomes low it is nec...

Page 14: ...ear hot heat shoe Run film through the laminator until the new web of film clears the pull rollers Photo 14 4 Readjust tension Photo 14 1 Photo 14 2 Photo 14 3 Photo 14 4 aUtomatIc SHUt oFF tImEr this...

Page 15: ...ns this may indicate that cleaning of the rollers is necessary Periodically inspect the rubber laminating and pull rollers for adhesive build up remove the upper heat shoe to gain access to the lamina...

Page 16: ...ion and location of wires for reassembly It is very important that wires are routed correctly or damage to machine may occur The location of wiring retainer should be marked before removal 4 Unplug up...

Page 17: ...the heat shoe onto its bracket first then lower the left end and lock in place 4 Plug the heat shoe wires into the terminal block 5 Re mount the wiring retainer Be sure it is in its proper location an...

Page 18: ...minator Photo 18 1 STEP 2 Unplug laminator make sure it is cool STEP 3 remove the side housing on both sides of the laminator STEP 4 remove the top heat shoe Photo 18 2 refer to diagram and instructio...

Page 19: ...10 Slide the roll shaft out of the rubber roller and the roll sprocket laminat ing roller shown Photo 19 5 NOTE The chain can now be removed without loosening the motor mounting screws Photo 20 1 next...

Page 20: ...e pull rollers on this laminator are interchangeable with the laminating rollers If the laminating rollers have minor damage each can be replaced by pull rollers If the laminating rollers are too badl...

Page 21: ...power and remove both the left and right housings Locate the Slotted Screw holding Compression Spring Slotted Screw and Compression Spring locations are identical on both sides of the laminator Photo...

Page 22: ...il To avoid binding of the laminating and pull rollers periodically oil the black plastic bushings Bushings are located at the end of each roller To gain access remove side housings NOTE Any type of l...

Page 23: ...moving the knob Photo 23 1 STEP 4 Remove the spring metal washer leather washer and the friction stud Photo 23 2 STEP 5 to clean wipe the mounting hole free of excess debris Use rubbing alcohol Photo...

Page 24: ...with the flat spot on the roll shaft This can be accomplished by either turning the drive on and off or by using the manual crank if equipped Each shaft has a flat spot causing the shaft to be D shap...

Page 25: ...mal fuse can move and is not pinched If the thermal fuse was pinched it must be removed and inspected for damage a replacement thermal fuse may be required a6 Plug the thermal fuse wires into the appr...

Page 26: ...taining the LEFT end of the heatshoe 7 Continue supporting the heatshoe and loosen and remove the two Allen head shoulder screws retaining the RIGHT end of the heatshoe Gently remove the heatshoe guid...

Page 27: ...fast C STRETCH LINES RUNNING WITH WEB PARALLEL TO THE EDGE Causes 1 Too much tension on the supply mandrels 2 The heat is set too high 3 The heating shoes or rollers are not clean D BLISTERS ON SURFAC...

Page 28: ...ff or unplug and plug in laminator power cord to reset timer H BOTTOM RUBBER ROLLERS TURN BUT TOP RUBBER ROLLERS DO NOT 1 The tension is too tight 2 Film has not been threaded correctly 3 Film was loa...

Page 29: ...29 PART 1 cSl WIrInG dIaGraM...

Page 30: ...PART 2 cSl WIrInG dIaGra 30...

Page 31: ...JUSTMENT SCREW A3884 UPPER ROLLER BUSHING 404B A3885 LOWER ROLLER BUSHING 405B A3888 27 LOWER HEAT SHOE SPACER 506P A3905 27 RUBBER ROLLER TUBING 100C A3908 27 UPPER ROLLER SHAFT 101B A3909 27 LOWER R...

Page 32: ...SIDE PLATE COMPLETE 2002 A9920 CLASSROOM BLUE RIGHT SIDE HOUSING 2002 A1150 CABLE TIE 8 A1151 CABLE TIES 4 A1152 CABLE TIES 18 G4525 SPLIT LOCK WASHER FOR REINFORCING BAR A4746 WIRING HARNESS CLAMP A5...

Page 33: ...33 NOTES...

Page 34: ...Revised 5 1 17...

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