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USC LPV, Operator'S Manual

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USC LPV Operator'S Manual Download Page 86

Page 86 

PORTABLE LPV TREATER 

DRY ADDITIVE FEEDER ASSEMBLY 

Item # 

Part # 

Description 

Qty 

1 

05-07-0924 

 ASSY END CHUTE DOOR DAF GALV 

1 

2 

05-07-0933 

 ASSY DAF MNT GOOSENECK 

1 

3 

06-01-0124 

 BOLT FLG .375-16 X .750 ZP GR5 

4 

4 

13-05-0373 

 DAF 2046 CS 84IN REMV TUBE 

1 

SHEET 1 OF 2

U S C,

 L L C.

Sabetha, Kansas 66534 USA

FILENAME:  13-05-0375A1 = LPV PORT DAF

TITLE:  DAF 2046 CS 84IN TUBE W CS BASE

TOLERANCES

FRACTIONS:  +/- 1/8"

DECIMALS: X.XX +/- .06", X.XXX +/-.031

ANGLES: +/- 1°

THIS MATERIAL IS THE

CONFIDENTIAL AND

PROPRIETARY PROPERTY OF
USC, LLC. AND SHALL NOT BE
USED WITHOUT PERMISSION.

03/26/18 at 11:32

REV:  MOD

 DWG#:  13-05-0375 MOD 26801

REVISION HISTORY

REV ECN

DESCRIPTION

DATE

BY

MOD

GOOSENECK MOUNT

3/6/2017

martyh

4

2

1

3

A

DETAIL A

SHEET 1 OF 2

U S C,

 L L C.

Sabetha, Kansas 66534 USA

FILENAME:  13-05-0375A1 = LPV PORT DAF

TITLE:  DAF 2046 CS 84IN TUBE W CS BASE

TOLERANCES

FRACTIONS:  +/- 1/8"

DECIMALS: X.XX +/- .06", X.XXX +/-.031

ANGLES: +/- 1°

THIS MATERIAL IS THE

CONFIDENTIAL AND

PROPRIETARY PROPERTY OF
USC, LLC. AND SHALL NOT BE
USED WITHOUT PERMISSION.

03/26/18 at 11:32

REV:  MOD

 DWG#:  13-05-0375 MOD 26801

REVISION HISTORY

REV ECN

DESCRIPTION

DATE

BY

MOD

GOOSENECK MOUNT

3/6/2017

martyh

4

2

1

3

A

DETAIL A

Summary of Contents for LPV

Page 1: ...Operators Manual LPV PORTABLE SEED TREATER 2320 124th Road Sabetha Kansas 66534 PH 785 431 7900 FAX 785 431 7950 www uscllc com Revision Effective 28 MAR 2018 Document TD 09 06 1052 Revision A ...

Page 2: ...e purchaser owner operator of this equipment and control system you have an obligation to install operate and maintain the equipment in a manner that minimizes the exposure of people in your care to any potential hazards inherent in using this equipment It is critical that the owner of this equipment Has a clear and documented understanding of the process this machine is being used in and of any r...

Page 3: ...stance Any operator who is known or suspected to be under the influence of alcohol or drugs should not be allowed to operate the equipment Understand and follow the safety practices required by your employer and this manual PAY ATTENTION to what you and other personnel are doing and how these activities may affect your safety Failure to follow these instructions may result in serious personal inju...

Page 4: ... reference On gooseneck trailers the V I N is located on a sticker on the side near the top of the gooseneck as shown below Document the vehicle identification number for future reference On bumper hitch trailers the V I N is located on the side of the deck in the left front corner TRAILER V I N NUMBER _______________________________________________ V I N Number ...

Page 5: ...utlet Conveyor Hydraulics 18 Outlet Conveyor 18 Portable Treater Overview 19 Section D Electrical Operation 21 Treater Setup 22 Preparing Treater for Transport 27 Section E Troubleshooting 28 Unplugging 29 Section F Maintenance 30 Section G Belt Tensioning Specification 35 Section H Storage 36 Section I Mechanical Drawings 38 Section J Limited Warranty 87 Table of Contents ...

Page 6: ...American National Standards Institute ANSI The European Community E C has adopted a different format based on the International Standards Organization I S O and applicable machinery directives Both formats are presented below Graphic symbols are not standardized but most manufacturers will use some variation of the ones seen in this manual Indicates an imminently hazardous situation which if not a...

Page 7: ...ard Symbol This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage International Electrocution Hazard This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage Mandatory Read Manual Action Symbol I S O format This symbol instructs personnel to read the Operators Man...

Page 8: ...immediately around the device actuator shall be colored YELLOW The actuator pushbutton operated device shall be of the palm or mushroom head type If the treater is equipped with the optional portable generator there is also an emergency stop on the generator that would shut down the power source This is not the preferred method for emergency shutdown CONTROLLED STOP This is the stopping of machine...

Page 9: ...g instructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them All acci...

Page 10: ...h all personnel who will be operating or maintaining the equipment OPERATING SAFETY 1 Read and understand the operator s manual and all safety labels before using 2 Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing adjusting repairing or unplugging 3 Clear the area of bystanders especially children before starting 4 Be familiar with the mach...

Page 11: ...the treating system is in use MAINTENANCE SAFETY 1 Review the operator s manual and all safety items before working with maintaining or operating the equipment 2 Place all controls in neutral or off stop motors disable power source and wait for all moving parts to stop before servicing adjusting repairing or unplugging 3 Follow good shop practices Keep service area clean and dry Be sure electrical...

Page 12: ...o C Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place Small air pockets can be pierced with a pin and smoothed ...

Page 13: ... If safety labels have been damaged removed become illegible or parts replaced without safety labels new labels must be applied New safety labels are available from USC at 785 431 7900 Part 09 02 0003 Part 09 02 0002 Part 09 02 0010 Part 09 02 0001 Part 09 02 0015 ...

Page 14: ...Page 14 PORTABLE LPV TREATER Part 09 02 0012 Part 09 02 0009 Part 09 02 0007 Part 09 02 0006 Part 09 02 0011 ...

Page 15: ...erly grounded 110V source Provide convenient shutdown switches comply with local electrical codes and ensure that the system is properly grounded and bonded All USC control panels must be connected adhering to the same electrical requirements as specified in the main control panel on the power requirement tag right or the electrical schematic shipped with the piece of equipment A minimum rating of...

Page 16: ... during shipping 4 If not using a generator disconnect power before moving the treater to another location INSTALLATION When using a generator as a power source USC recommends grounding the treating system according to local electrical codes Two ground lugs are provided on the trailer One at the left front corner and one on the right rear corner of the trailer ...

Page 17: ...ence of personnel involved in the operation transport maintenance and storage of equipment or in the use and maintenance of facilities Follow all safety instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the worksite Untrained operators are not qualified to operate the machine...

Page 18: ...r control panel marked Inlet Conveyor The inlet conveyor is tied in with a proximity switch located in the 8 inch hopper extension ring When seed reaches up and covers the proximity switch the inlet conveyor will automatically shut off so the hopper will not overflow The conveyor will remain off until seed drops below the proximity switch When the proximity sensor no longer detects seed a timer re...

Page 19: ...BLE LPV TREATER PORTABLE LPV TREATER OVERVIEW Supply Hopper Pump Stand LPV Seed Treater Inlet Conveyor Movable Stairs Gooseneck Trailer Seed Metering Wheel Hydraulic Controls Hydraulic Pump Motor Dry Additive Feeder ...

Page 20: ...Page 20 PORTABLE LPV TREATER PORTABLE LPV TREATER OVERVIEW Automated Main Control Panel 40 kW Generator Power Distribution Box Treater Control Panel Outlet Conveyor Lock Down Handle Outlet Conveyor ...

Page 21: ...losure that contains the electrical components required to actuate the seed treater This includes the VFDs for the seed wheel and atomizer Power for the treater is supplied here Power to this panel is hard wired The Automated Main Control Panel is a plug connected enclosure It contains the PLC Programmable Logic Controller as well as the HMI Human Machine Interface touch screen The operator is abl...

Page 22: ...ark brake on the towing vehicle before dismounting 6 Lower the trailer jacks to provide additional stability during the treating process If you are going to operate without the tow vehicle attached the trailer may not be more than 5 degrees low on the discharge conveyor side With the vehicle attached the angle may be no more than 10 degrees Use the trailer jacks to make the trailer as level as pos...

Page 23: ...ches on the treater pumps stands hydraulic motor and control panels as well as the main disconnect switch on the generator are in the OFF position STEP 1 Turn On Panel Display Move the control panel power switch up into the ON position The display will turn on and the red LED on the start switch will begin to flash on and off The icon in the lower right corner indicates what mode of manual operati...

Page 24: ...cranking a second time If it fails to start after three attempts it will stop and display an error message Example Low Fuel Level or Battery Under Voltage Once the problem is resolved press the Start button again NOTICE GENERATOR OPERATION STEP 3 Shutdown Generator When you are done treating turn off the treater panel main control panel pump stand mix motors and hydraulic motor Move the main disco...

Page 25: ...treater main screen Press the HOA button Press and hold the UP button on the drum actuator module and raise the drum until the inside drum frame is level with or above the outside treater frame STEP 3 Remove the hitch pin from the outlet conveyor lockdown handle bottom left Hold the latch rod in one hand and lift the handle with the other hand until the latch crossbar clears the conveyor lock on t...

Page 26: ...r It is only necessary for it to be running when moving the conveyor NOTICE STEP 6 Use the right control lever to rotate the outlet conveyor out until it reaches the dead stop a full 90 degrees from the trailer STEP 7 Use the left control lever to raise the outlet conveyor until it is high enough to clear the receptacle you will be discharging the treated seed into STEP 4 Press the black start but...

Page 27: ...ntrol lever to lower the outlet conveyor until it is resting inside of the cradle 5 Turn off the hydraulic motor 6 Secure the outlet conveyor by following step three of the treater set up procedure on page 25 in reverse 7 Go to the main control panel HMI treater main screen Press and hold the DOWN button on the drum actuator module and lower the drum until it stops then insert the clevis pin back ...

Page 28: ...n belt 4 Set drive belt tension Discharge conveyor will not rotate right left or raise up and down 1 Hydraulic line is leaking 2 Not enough fluid in system 3 Object is obstructing travel 1 Repair or replace hose 2 Check fluid level in reservoir Add fluid 3 Remove obstruction Treater E Stops Alarm message reads Drum Tilt Actuator NOT in requested position 1 Treater is positioned at an angle that is...

Page 29: ...t power source before unplugging 2 Remove the nut bolt and sliding clean out door from the bottom of the inlet tube section of the conveyor Remove any built up material Reinstall door and hardware 3 Open the tail cover below 4 Remove plugged material 5 Install and secure conveyor and tail covers Bottom clean out cover Remove shipping bolts after receiving conveyor Bottom clean out cover removed Cl...

Page 30: ... temperature grease with extreme pressure EP performance Also acceptable is an SAE multipurpose lithium based grease Hydraulic Oil Use DTE 25 hydraulic oil for Electric Powered Hydraulic Pack Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other conta...

Page 31: ... 2 locations 3 Remove guard and check the drive belt tension and alignment The belts will deflect approximately 1 4 to 1 2 inch when properly tensioned Every 200 hours or Annually 1 Repack wheel bearings 2 Wash machine 3 Check pulley bushing for wear To inspect pulley A Lower the conveyor to its lowest position B When the conveyor has reached the lowest position it will stop at the pins C Loosen a...

Page 32: ... controls in neutral or off stop motor and disable power source before working on belt 1 Use the take up bolt located at the tail to set the tension of the belting 2 If the belt needs to be tightened to prevent slippage use the take up adjustments on the tail end only 3 The belt is tightened by turning both take up adjustments an equal number of turns 4 Use the drive roller to check the alignment ...

Page 33: ...nstalling a new belt Check frequently during the first 10 hours of operation After 10 hours the belt is normally seated and checking the alignment can be done less frequently CONVEYING BELT ALIGNMENT HEAD END 1 Rotate the belt until the seam is visible 2 Move the tail roller to its loosest position 3 Pull all the slack to the seam area 4 Remove the wire connector and open the belt 5 Attach one end...

Page 34: ...y 5 to 10 lbs 2 Follow the belt tensioning specification on page 35 to determine proper belt deflection 3 Move the motor up using the adjustment bolt to set drive belt tension right 4 Close and secure guards Drive Belt Alignment 1 Lay a straightedge across the pulley faces to check the alignment right 2 Use the pulley hub or the motor mounting plate slots to move the pulley to the required positio...

Page 35: ...necessary to depress one of the center belts 1 64 inch for every inch of belt span see sketch below For example a deflection for a 50 inch belt span is 50 64 or 25 32 inch The amount of force required to deflect the belt should compare with the deflection forces noted in the table below Also notice for V Belts that deflection forces vary from the initial RUN IN values which are greater reflecting ...

Page 36: ...er residue from the washing This also protects the bearing seals 5 Remove drive assembly cover Clean entire area and ensure drive belt and chain are clean and free of debris Lubricate drive chain 6 Touch up all paint nicks and scratches to prevent rusting 7 Select an area that is dry level and free of debris 8 If possible store the machine inside a protective building to keep it from being exposed...

Page 37: ...Page 37 PORTABLE LPV TREATER NOTES ...

Page 38: ...I MANUAL TUBE ASSEMBLY 13 05 0322 Item Part Description Qty 1 06 01 0010 BOLT 313 18 X 0 75 ZP GR5 3 2 06 03 0019 NUT FLG 3125 18 UNC ZP GRADE 5 3 3 06 05 0011 WASHER 3125 FLAT 18 8 SS 3 4 08 07 0050 HOLDER MANUAL 3 25 DIA 1 5 103980 PLT MANUAL MT 1 1 2 3 4 5 ...

Page 39: ... Description Qty 1 03 04 0136 MP MNL 24 32A 600V TMQ GV2ME32 1 2 03 08 0300 CONN CG 75NPT 450 709 3235LTF 2 3 03 08 0309 NUT NYLOC 750 NPT 8466 2 4 05 10 2002 BRKT SW MP ENCL 1 5 06 03 0017 NUT LOCK 8 32 ZP NYLON INSERT 2 6 06 06 0012 SCRW MACH 8 32 X 750 PHLP RDHD ZP 2 5 4 1 6 3 2 2 3 ...

Page 40: ...13 08 0721A2 HYD SW Kit TITLE ASSY ELEC PWR PK LPV PORT 230V 1PH TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION 06 08 17 at 8 45 REV DWG 13 08 0721 1 3 5 7 8 9 10 11 12 13 14 18 21 20 15 19 18 2 6 16 4 17 ...

Page 41: ...LG 4 8 06 01 0116 BOLT 375 16 X 2 75 ZP GR5 2 9 06 01 0333 BOLT 3125 18 X 4 50 ZP GR5 3 10 06 03 0002 NUT NYL LOCK 313 18 ZP GR5 7 11 06 03 0003 NUT NYL LOCK 375 16 ZP GR5 2 12 06 03 0015 NUT LOCK FLG 500 13 ZP GR5 4 13 06 05 0003 WSHR FLAT 313 ZP 11 14 06 05 0004 WSHR FLAT 375 ZP 4 15 06 10 0025 EDGING SGRPG 375DP X 281W BLK 2 16 10564A HOSE RETAINER 1 17 13 05 0335 HHA 375ID 090 0IN 08FJX 08FJX ...

Page 42: ...BLY 13 05 0653 DRAWN NAME davidw DATE 09 27 2016 THIS MATERIAL IS THE CONFIDENTIAL AND USC LLC AND SHALL NOT BE USED DRAWN NAME davidw DATE 09 27 2016 THIS MATERIAL IS THE CONFIDENTIAL AND USC LLC AND SHALL NOT BE USED 16 6 13 17 4 1 7 15 9 3 2 5 12 11 14 8 10 ...

Page 43: ... 20 X 75 UNC ZP GRADE 5 5 7 06 01 0138 BOLT FLG 3125 18 UNC ZP GRADE 5 3 4 LG 4 8 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 4 9 06 02 0047 NUT 250 20 U CLIP NUT 5 10 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 4 11 06 04 0001 WSHR LOCK SPLT 250 ZP 4 12 06 05 0001 WASHER FLAT 250 4 13 09 02 0009 ATWK LBL WARNING ROTATING PARTS 1 14 09 02 0010 ATWK LBL DANGER ELECTROCUTION 1 15 09 02 0012 ATWK LBL DAN...

Page 44: ... 1 5 05 03 1711 WDMT LPV CONTAIN PAN 1 6 06 01 0124 BOLT FLG 375 16 X 750 ZP GR5 8 7 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 8 8 10577A MNT HANGER 4 U S C L L C Sabetha Kansas 66534 USA FILENAME 13 05 0609 LPV Contain Pan TITLE ASSY LPV CONTAIN PAN TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED ...

Page 45: ... TITLE ASSY PORT CONTAIN PAN LPV 2PMP TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION 03 06 17 at 10 02 RE DWG 13 05 0610 REVISION HISTORY REV ECN DESCRIPTION DATE B A INITIAL DRAWING 3 2 2017 ma Item Part Rev Title Qty 1 02 05 0045 A FTTG 750 NPT DBL THD PPE BULKHEAD 1 2 02 ...

Page 46: ...C L L C Sabetha Kansas 66534 USA FILENAME 13 05 0 TITLE ASSY FOLD TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION R 9 2 2 1 12 5 4 8 11 6 10 3 7 ...

Page 47: ...750 ZP GR5 4 3 06 03 0004 NUT NYL LOCK 500 13 ZP GR5 2 4 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 4 5 06 05 0005 WSHR FLAT 500 ZP 2 6 06 09 0005 PIN CLVS 500 X 3 50 PLN 2 7 06 09 0079 PIN SFTY 375 X 2 5 SQ DBL WIRE SNAP 2 8 06 09 0087 125 X 1 50 ZP COTTER PIN 2 9 1055CD WDMT PORT STEP 1 10 105702 WDMT HINGE 2 11 105740 BRKT HINGE LOCK 2 12 10574A PLT HINGE ARM 2 ...

Page 48: ... U S C L L C Sabetha Kansas 66534 USA FILENAME 10550EA2 TITLE ASSY EXT HOPP TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION A DETAIL A 3 2 1 B 8 4 6 C 12 ...

Page 49: ... CRG 500 13 X 1 25 ZP GR5 12 6 06 03 0001 NUT LOCK 250 20 ZP G5 NYLON INSERT 4 7 06 03 0004 NUT NYL LOCK 500 13 ZP GR5 12 8 06 05 0001 WASHER FLAT 250 4 9 06 05 0005 WSHR FLAT 500 ZP 4 10 06 05 0007 WASHER 750 FLAT ZP 1 11 06 09 0023 188 X 2 00 ZP COTTER PIN 1 12 105510 WDMT 36ID X 8 INLET HOPP EXT CS 1 SHEET 1 OF 2 FILENAME 10550EA2 Hopper Ext TITLE ASSY EXT HOPP 8IN LERANCES TIONS 1 8 X 06 X XXX...

Page 50: ...Page 50 PORTABLE LPV TREATER OUTLET CONVEYOR REST ASSEMBLY 13 05 0622 5 7 9 4 10 1 2 15 8 6 12 13 14 11 3 16 17 Item N ...

Page 51: ...LT 375 16 X 2 75 ZP GR5 6 6 06 02 0015 NUT JAM 500 20 ZP GR5 2 7 06 03 0003 NUT NYL LOCK 375 16 ZP GR5 6 8 06 03 0004 NUT NYL LOCK 500 13 ZP GR5 3 9 06 05 0004 WSHR FLAT 375 ZP 6 10 06 05 0005 WSHR FLAT 500 ZP 2 11 06 09 0053 PIN HITCH 500 X 4 O LG W LINCH PIN 1 12 06 09 0085 CLPSBL HOPP HNDL GRIP 1 13 06 12 0008 CLVS 500 20 X 500 1 14 06 12 0009 PIN CLIP SPRING 500 1 15 105748 PLT BACKING CNVR RE...

Page 52: ... USA FILENAME 13 05 0586C Cnvr Pivot TITLE ASSY CNVR PIVOT TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION 06 08 DWG 13 05 0 7 8 10 1 2 4 11 6 5 5 3 9 3 ...

Page 53: ...16 ZP GR5 3 3 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 24 4 06 05 0004 WSHR FLAT 375 ZP 3 5 06 06 0070 SCRW MACH 375 16 X 1 50 SH FLHD BO 24 6 06 06 0107 SCRW MACH 375 16 X 2 50 SH FLHD BO 3 7 1054FC PIVOT PLT BTM SLIDE 1 1 8 1054FD PIVOT PLT BTM SLIDE 2 1 9 1054FE PIVOT PLT BTM SLIDE 3 1 10 1055AC PIVOT PLT BTM SLIDE 4 1 11 1059D5 PIVOT PLT TOP SLIDE 1 ...

Page 54: ... TITLE ASSY LPV PORT PIVOT TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION 06 08 17 at 10 05 REV DWG 13 05 0594 11 9 12 18 3 5 20 21 22 19 24 10 15 16 1 2 8 4 6 7 23 A DETAIL A 21 14 14 17 13 15 ...

Page 55: ...5 6 9 06 01 0029 BOLT 500 13 X 3 25 ZP GR5 4 10 06 01 0054 BOLT 500 13 X 1 75 ZP GR5 4 11 06 01 0116 BOLT 375 16 X 2 75 ZP GR5 16 12 06 01 0252 BOLT 500 13 X 3 00 ZP GR5 24 13 06 03 0003 NUT NYL LOCK 375 16 ZP GR5 16 14 06 03 0004 NUT NYL LOCK 500 13 ZP GR5 32 15 06 03 0015 NUT LOCK FLG 500 13 ZP GR5 8 16 06 04 0004 WSHR LOCK SPLT 500 ZP 10 17 06 05 0004 WSHR FLAT 375 ZP 16 18 06 05 0005 WSHR FLAT...

Page 56: ...Page 56 PORTABLE LPV TREATER INLET CONVEYOR INLET HOPPER ASSEMBLY 13 08 0540 6 7 3 9 4 10 1 17 18 12 14 11 2 13 15 16 8 5 10 3 9 ...

Page 57: ...ZP GR5 2 6 06 01 0129 BOLT CRG 313 18 X 50 ZP GR5 8 7 06 01 0223 BOLT CRG 313 18 X 1 00 ZP GR5 8 8 06 02 0100 PUSH NUT SS 250 UNTHREADED 2 9 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 6 10 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 4 11 06 03 0019 NUT LOCK FLG 3125 18 ZP GR5 16 12 103D17 PLT SKIRT SPACER 2 13 10472A EAR BRUSH MNT 1 14 105608 COVER CLN OUT 1 15 13 05 0478 ASSY BRUSH W CLIPS 11 25 1 16 ...

Page 58: ...TREATER INLET CONVEYOR INLET END ASSEMBLY 13 08 0532 NOT T Z S 1 2 3 17 12 11 18 14 7 9 10 15 19 21 8 13 16 23 24 1 2 5 4 26 25 3 22 20 Item Numb 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 14 19 ...

Page 59: ...X 750 ZP GR5 2 11 06 01 0150 BOLT CARRIAGE 250 20x 50 G5 ZP 4 12 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 22 13 06 01 0249 BOLT 625 11 X 9 00 ZP GR5 FTH 2 14 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 12 15 06 02 0003 NUT FULL 375 16 ZP GR5 4 16 06 02 0005 NUT 625 11 UNC ZP GRADE 5 4 17 06 03 0004 NUT NYL LOCK 500 13 ZP GR5 2 18 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 4 19 06 03 0014 NUT LO...

Page 60: ...TABLE LPV TREATER INLET CONVEYOR EXTENSION CLEAN OUT ASSEMBLY 13 08 0668 4 7 6 5 8 1 2 9 Item Num 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 NOTES RIVETN TO PR DIREC MAKE 1 2 3 4 11 13 14 15 11 16 17 10 12 14 14 3 ...

Page 61: ... 6 06 01 0138 BOLT FLG 3125 18 UNC ZP GRADE 5 3 4 LG 16 7 06 01 0150 BOLT CARRIAGE 250 20x 50 G5 ZP 4 8 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 32 9 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 8 10 06 01 0311 BOLT 313 18 X 3 25 ZP GR5 1 11 06 02 0092 RIVETNUT 312 18 ZP 16 12 06 03 0002 NUT NYL LOCK 313 18 ZP GR5 1 13 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 4 14 06 03 0014 NUT LOCK FLG 375 1...

Page 62: ...y 1 05 08 0661 WDMT SPOUT MNT 1 2 06 01 0006 BOLT 250 20 X 750 ZP GR5 4 3 06 05 0004 WSHR FLAT 375 ZP 2 4 06 05 0005 WSHR FLAT 500 ZP 2 5 06 09 0001 KNOB 3PRONG 1 25IN 2 6 105429 PLT ADJ SPOUT 1 SPOUT SHOULD PIVOT FREELY AFTER ASSEMBLY ADJUST SPOUT ANGLE AS NEEDED 2 3 1 6 2 5 3 4 Item Num 1 2 3 4 5 6 ...

Page 63: ... 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 4 6 06 01 0247 BOLT 375 16X4 5 HE G5 ZP FTH 1 7 06 02 0003 NUT FULL 375 16 ZP GR5 4 8 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 4 9 06 04 0003 WSHR LOCK SPLT 375 ZP 2 10 06 05 0004 WSHR FLAT 375 ZP 2 11 104079 PIN TRACKING PIVOT 1 REV A PIN SHOULD ROTATE FREELY WHEN ASSEMBLED LEAVE BEARING BOLTS LOOSE UNTIL TRACKING IS COMPLETE USE ALIGNMENT HOLE FOR INITIAL...

Page 64: ...N ASSEMBLY 13 08 0737 A DETAIL A 20 23 21 24 19 29 5 30 1 2 7 35 31 4 17 18 14 22 25 26 3 32 36 8 6 9 10 34 Item Nu 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 12 15 11 33 27 28 16 13 28 19 17 28 28 21 ...

Page 65: ...0122 BOLT CARRIAGE 250 20x 75 G5 ZP 3 17 06 01 0124 BOLT FLG 375 16 X 750 ZP GR5 10 18 06 01 0127 BOLT CRG 375 16 X 1 25 ZP GR5 2 19 06 01 0138 BOLT FLG 3125 18 UNC ZP GRADE 5 3 4 LG 16 20 06 01 0150 BOLT CARRIAGE 250 20x 50 G5 ZP 6 21 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 32 22 06 01 0157 BOLT 500 13 X 4 UNC ZP GRADE 5 fth 1 23 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 8 24 06 02 0003 NUT ...

Page 66: ...ALL NOT BE USED WITHOUT PERMISSION 17 13 0028 Printed 03 27 17 at 10 0 8 DRAWN CHECKED ENG APPR NAME davidw DATE 03 27 2017 TITLE SIZE D DWG NO File Name 1 7 13 0028 17FT Inlet Cnvr dft SHEET 2 OF 2 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONS DECIMALS ANGLES 1 32 XX 03 XXX 005 XXXX 0005 0 50 DO NOT SCALE DRAWING U S C L L C Sabetha Kansas 66534 USA THIS MATERIAL IS THE...

Page 67: ...RND CNVR 8IN 2 3 06 01 0006 BOLT 250 20 X 75 UNC ZP GRADE 5 4 4 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 8 5 06 03 0001 NUT LOCK 250 20 ZP G5 NYLON INSERT 4 6 06 05 0001 WASHER FLAT 250 8 7 102F37 FLR MNT CNVR BRKT 2 8 103B89 PLT REAR CVR 1 9 1053D5 PLT LG INLET DEFLECTOR 1 10 1058E0 PLT RH INLET CVR PORT 1 11 1058E1 PLT LH INLET CVR PORT 1 12 11 02 0136 BELT CNVR CLTS TS1217 1 13 13 08 0532 ASSY ...

Page 68: ... REVISE 05 7 8 3 10 4 11 2 22 23 13 15 12 1 14 20 21 9 6 16 17 18 19 5 Item Number Docum 1 05 08 2 05 08 3 06 01 4 06 01 5 06 01 6 06 01 7 06 01 8 06 01 9 06 02 10 06 03 11 06 03 12 06 03 13 103D17 14 10472A 15 105608 16 105770 17 105771 18 105772 19 105773 20 13 05 21 13 05 22 13 05 23 13 05 5 3 10 ...

Page 69: ...G 313 18 X 50 ZP GR5 8 8 06 01 0223 BOLT CRG 313 18 X 1 00 ZP GR5 8 9 06 02 0100 PUSH NUT SS 250 UNTHREADED 2 10 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 13 11 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 4 12 06 03 0019 NUT LOCK FLG 3125 18 ZP GR5 16 13 103D17 PLT SKIRT SPACER 2 14 10472A EAR BRUSH MNT 1 15 105608 COVER CLN OUT 1 16 105770 STRAP SEAL MNT 1 17 105771 INLET SEAL RBBR 1 18 105772 STRAP ...

Page 70: ...G B DELETE 104241 ADD 11 10 16 13 7 8 9 14 17 19 12 15 21 22 1 2 5 4 23 24 3 20 18 Item Number Docu 1 01 03 2 01 08 3 05 08 4 05 08 5 05 08 6 05 10 7 06 01 8 06 01 9 06 01 10 06 01 11 06 01 12 06 01 13 06 01 14 06 02 15 06 02 16 06 03 17 06 03 18 06 04 19 06 04 20 06 05 21 06 05 22 06 09 23 13 05 24 13 08 6 17 13 ...

Page 71: ...0 ZP GR5 2 10 06 01 0150 BOLT CARRIAGE 250 20x 50 G5 ZP 4 11 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 22 12 06 01 0249 BOLT 625 11 X 9 00 ZP GR5 FTH 2 13 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 12 14 06 02 0003 NUT FULL 375 16 ZP GR5 4 15 06 02 0005 NUT 625 11 UNC ZP GRADE 5 4 16 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATED 4 17 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 28 18 06 04 0002 WSHR LOCK ...

Page 72: ...Page 72 PORTABLE LPV TREATER OUTLET CONVEYOR CLEAN OUT EXTENSION ASSEMBLY 13 08 0707 4 7 6 5 8 1 2 9 Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 12 14 15 16 12 7 18 17 13 11 4 8 14 14 12 ...

Page 73: ...5 8 6 06 01 0138 BOLT FLG 3125 18 UNC ZP GRADE 5 3 4 LG 16 7 06 01 0150 BOLT CARRIAGE 250 20x 50 G5 ZP 4 8 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 32 9 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 8 10 06 01 0311 BOLT 313 18 X 3 25 ZP GR5 1 11 06 02 0092 RIVETNUT 312 18 ZP 16 12 06 03 0002 NUT NYL LOCK 313 18 ZP GR5 1 13 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 4 14 06 03 0014 NUT LOCK FLG 37...

Page 74: ...74 PORTABLE LPV TREATER OUTLET CONVEYOR HEAD SECTION ASSEMBLY 13 08 0652 A DETAIL A 18 25 21 19 22 26 27 11 33 28 1 2 6 34 29 4 17 15 13 12 20 23 24 3 30 35 7 5 8 9 32 I NO G P P H M 1 2 3 4 5 14 16 10 31 15 ...

Page 75: ...24 BOLT FLG 375 16 X 750 ZP GR5 10 16 06 01 0127 BOLT CRG 375 16 X 1 25 ZP GR5 2 17 06 01 0138 BOLT FLG 3125 18 UNC ZP GRADE 5 3 4 LG 18 18 06 01 0150 BOLT CARRIAGE 250 20x 50 G5 ZP 6 19 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 42 20 06 01 0157 BOLT 500 13 X 4 UNC ZP GRADE 5 fth 1 21 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 8 22 06 02 0003 NUT FULL 375 16 ZP GR5 2 23 06 02 0004 NUT FULL 500 1...

Page 76: ... 1 DO NOT SCALE DRAWING U Sabetha THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETAR USC LLC AND SHALL NOT BE USED WITHOUT PE 13 08 07 ASSY TS25 20FT Printed 03 06 17 at 14 11 10 14 REVISION HISTORY REV DESCRIPTION 001 INITIAL DRAWING B REVISE 13 08 0710 FROM A TO B 3 1 2 10 11 9 6 Item Number Document Num 1 05 06 0111 2 05 06 0112 3 06 01 0261 4 09 01 0178 5 09 02 0016 6 11 02 0139 7 13 05 0332 8 1...

Page 77: ...3 06 01 0261 BOLT FLG 3125 18 X 500 ZP GR5 8 4 09 01 0178 LBL ATWK TS2520 2 5 09 02 0016 LBL ATWRK ATT BELT ALIGN 1 6 11 02 0139 BELT CNVR CLTS TS3520 1 7 13 05 0332 ASSY MANUAL TUBE MT 1 8 13 05 0353 DECAL PKG TS CNVRS 1 9 13 08 0652 ASSY HEAD SECT TS25 DD 1 10 13 08 0707 ASSY INLET CLN OUT TS25 PORT 1 11 13 08 0710 ASSY INLET SECT TS25 PORT 1 NOTE Items 4 5 and 8 not shown on drawing ...

Page 78: ...SA FILENAME 17 13 0024A3 20FT Outlet Cnvr TITLE TS25 CNVR 20FT 5HP 230V 1PH PORT TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION 05 31 17 at 17 19 REV A DWG 17 13 0024 1 5 A B C 12 10 11 9 ...

Page 79: ...a Kansas 66534 USA FILENAME TITLE TS25 TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE Item 1 05 2 06 3 06 4 06 5 10 6 10 7 10 8 10 9 13 10 13 11 13 12 SE DETAIL C 3 6 7 DETAIL B 4 DETAIL A 2 8 ...

Page 80: ... 0143 OUTLET TREATER CONVEYOR 20FT 575V 3PH Item Part Description Qty 1 05 03 1689 WDMT PORT OUTLET CNVR SUPP FRM 1 2 06 01 0124 BOLT FLG 375 16 X 750 ZP GR5 12 3 06 01 0153 BOLT CRG 375 16X 750 ZP SHORT NECK 4 4 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 16 5 103B89 PLT REAR CVR 1 6 1058EF STRAP TIE 1 7 1058FE PLT CNVR LOCK RH 1 8 1058FF PLT CNVR LOCK LH 1 9 13 08 0653 KIT DRIVE 5HP DD TS25 1 10 13 08...

Page 81: ...R Item Part Description Qty 1 05 03 0282 WDMT HOPP SMW DSCHG 1 2 05 07 0080 HOPP S2000 PORT FOR SMW 1 3 06 01 0189 BOLT FLG 375 16 X 1 250 ZP GR5 8 4 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 8 FILL HOPPER ASSEMBLY 13 04 0127 2 1 4 3 ...

Page 82: ...5 LPV Port Hdwr Kit TITLE KIT HDWR LPV PORT TRTR TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF 06 08 17 at 10 29 A B C 2 1 REV ECN DESCRIPTION DATE A INITIAL DRAWING 11 29 16 A 001 ADDED 05 06 0109 AND CORRECTED HARDWARE QUANTITIES 6 6 2017 m ...

Page 83: ...ha Kansas 66534 USA FILENAME 13 TITLE KIT HDW TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION Item Part Rev Title Qty 1 05 06 0109 A ASSY CVR WIRE HOSE GRD 1 2 05 06 0110 A ASSY CVR WIRE HOSE GRD 1 3 06 01 0116 A BOLT 375 16 X 2 75 ZP GR5 14 4 06 01 0252 A BOLT 500 13 X 3 00 ...

Page 84: ...PORT 2 7 10611E ANGL CLAMP SHORT 1 8 106120 ANGLE CLAMP LONG 1 U S C L L C abetha Kansas 66534 USA FILENAME 05 07 0933A1 DAF MTG TITLE ASSY DAF MNT GOOSENECK TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION REV DESC A INITIAL DRAWING 001 REV 10570A ADD 10 06 01 0271 06 03 000 ...

Page 85: ... MNT PORT 1 7 106259 PLT MNT CLMP 3 8 10625A DAF MNT BRKT PORT 2 9 10625D PLT CLMP SPACER 2 10 10625E PLT CLAMP 2 U S C L L C Sabetha Kansas 66534 USA FILENAME 05 07 1007 DAF MT TITLE ASSY DAF MNT GOOSEN TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION REV A Item Part Re 1 06 ...

Page 86: ... 0933 ASSY DAF MNT GOOSENECK 1 3 06 01 0124 BOLT FLG 375 16 X 750 ZP GR5 4 4 13 05 0373 DAF 2046 CS 84IN REMV TUBE 1 SHEET 1 OF 2 FILENAME 13 05 0375A1 LPV PORT DAF TITLE DAF 2046 CS 84IN TUBE W CS BASE TOLERANCES FRACTIONS 1 8 ECIMALS X XX 06 X XXX 031 ANGLES 1 03 26 18 at 11 32 REV MOD DWG 13 05 0375 MOD 26801 4 2 1 3 A 4 2 DETAIL A ...

Page 87: ...r components This warranty also does not apply to Products upon which repairs and or modifications have been effected or attempted by persons other than pursuant to written authorization by Manufacturer This includes any welding on equipment which could damage electrical components Manufacturer does not warrant against casualties or damages resulting from misuse and or abuse of Products improper s...

Page 88: ...Page 88 PORTABLE LPV TREATER USC LLC 2320 124th road Sabetha KS 66534 PHONE 785 431 7900 FAX 785 431 7950 EMAIL sales team uscllc com WEB www uscllc com ...

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