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USBDÜSEN NOZZCAM, Operating Instructions Manual

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USBDÜSEN NOZZCAM Operating Instructions Manual Download Page 45

45

8.4

Servicing the unit, accessories and camera head

Servicing the unit 

and accessories

ATTENTION! 

Risk of equipment damage from attempting to 

repair on your own! 

Repairs performed without authorization from the 
manufacturer can result in severe equipment damage
and make the unit unusable. 
- Only allow the manufacturer to make repairs.

Personnel:
Protective equipment:

Technical personnel
Chemical-resistant protective gloves

1.

    

Inspect the power cable for damage after every use; 
if necessary, replace a damaged power cable. 

2.

    

After every use, inspect the following components of the unit 
for damage:

3.

    

If damage is found, contact the manufacturer 
(for manufacturer contact information, see p. 2) and initiate repair. 

Cleaning, care and maintenance 

advancing reel
pushing cable
housing of the control box
LCD monitor
camera head
LED of the dual-power lighting
roller sled
camera head

Summary of Contents for NOZZCAM

Page 1: ...Im Eisenhütle 4 D 74626 Bretzfeld Phone 07946 1413 www usbduesen de Operating instructions NOZZCAM ...

Page 2: ...2 USB Düsen GmbH Im Eisenhütle 4 D 74626 Bretzfeld Phone 07946 1413 E mail info usbduesen de Web www usbduesen de Contact ...

Page 3: ...5 Interfaces 23 5 Unpacking transporting and storing 24 26 5 1 Symbols on the packaging 24 5 2 Unpacking and checking the delivery 24 25 5 3 Transporting and storing the unit 26 6 NOZZCAM Bending 27 function 7 Operation 28 42 7 1 Switching on the unit 29 33 7 2 Switching off the unit 34 35 7 3 Operating the digital video recorder 36 7 3 1 Starting the recording 36 7 3 2 Ending the recording 36 7 3...

Page 4: ...ng the design of the actual unit may differ somewhat 1 2 Explanation of symbols Safety instructions The safety instructions in this manual are identified by symbols The safety instructions are preceded by signal words that express the severity of the hazard To prevent accidents personal injuries and property damage always heed the safety instructions and work cautiously DANGER This combination of ...

Page 5: ... of simple and signal word identifies electrical hazards Failure to heed the safety instructions poses the risk of severe or fatal injuries Signs used in this manual The following signs are used in this manual to identify handling instructions describe results lists cross references and other elements Sign Explanation Identifies step by step handling instructions Identifies a condition or automati...

Page 6: ...l The user shall be held liable for damages arising from contravention The right to make further claims is reserved 1 4 Warranty terms The warranty terms are contained in the General Terms and Conditions of Business of the manufacturer 1 5 For technical information contact USBDÜSEN GmbH For contact data see p 2 Please also note that our employees are always interested in receiving new information ...

Page 7: ...contain potentially explosive atmospheres Complying with all information in this manual is also considered an aspect of the intended use Every use beyond or differing from the intended use constitutes misuse Misuse WARNING Danger resulting from misuse Misuse of the color pipe and sewer inspection camera can result in hazardous situations Never use the unit in pipe runs with non return flaps Never ...

Page 8: ...nditions at the place of use of the unit They must be incorporated in the form of operating instructions for use of the unit During the entire service life of the unit the operator must review whether the operating instructions prepared comply with all current regulations and if necessary update the operating instructions The operator must regulate and specify clearly the responsibilities for inst...

Page 9: ...ian has been specially trained for their work environment and knows the relevant standards and regulations The electrical technician electrician must comply with the applicable regulations regarding accident prevention Technical personnel On the basis of their technical training knowledge and experience as well as familiarity with applicable standards and regulations technical personnel has the ab...

Page 10: ...ions of this manual Follow the instructions regarding personal protective equipment posted in the work area Description of personal protective equipment Chemical resistant protective gloves Chemical resistant protective gloves are used to protect the hands from exposure to aggressive chemicals Protective goggles Safety goggles are used to protect the eyes from flying objects and sprayed liquids 2 ...

Page 11: ...e work area and danger zone Properly close access to the pipe once all work has been completed Microbiological pollution WARNING Risk of illness from exposure to microbiologically contaminated deposits During work in sewers the unit accessories personal protective equipment and or cleaning utensils come into contact with microbiologically contaminated deposits that can cause extremely severe to fa...

Page 12: ...the unit and ensure that no voltage is present Allow only electrical technicians electricians to work on electrical equipment Connect the unit only to a receptacle with a VDE protective contact In the event of damage to the power cable immediately disconnect power by pulling the power plug out of the receptacle and initiate repairs Use only tested undamaged power cables Always grasp the power plug...

Page 13: ...ver expose the battery to wetness or moisture rain salt water liquids A moist or wet battery must not be used or charged under any circumstances Never use charge or store the battery in areas where a potentially explosive atmosphere exists or where high temperatures can occur 2 5 3 Mechanical hazards Crushing hazard when using the advancing reel WARNING Risk of fingers being crushed in the cable g...

Page 14: ...e of the pipe time consuming and expensive repair work on the pipe including severe damage and possibly even destruction of the unit Never use the unit in pipe runs with non return flaps As soon as a non return flap is recognized on the display of the LCD monitor interrupt the visual inspection immediately and retract the camera head from the pipe run Use in pipe runs with non return flaps Broken ...

Page 15: ...angle 87 with nano coating 2 x front jet nozzles 2 x steering nozzles 45 5 x rear nozzle inserts Color camera chip CCD Sony 480 TV lines Resolution 752 x 582 pixels Drum Item Value Unit Weight with camera Ø inside Low temperature resistance Height Depth with LCD monitor Length Ø outside Wall thickness High temperature resistance Width 9 5 5 100 34 31 26 60 6 1 20 kg C C m mm mm mm cm cm cm Manual ...

Page 16: ...D m2 350 1 Color TFT LCD AU Backlighting Cathode filament 3 2 3 3 Connection values Performance values Control box LCD monitor Item Value Unit Voltage Frequency Power consumption 230 12 1 50 80 300 Hz V W 1 Battery mode Item Item Value Value Unit Unit Voltage Frequency Power consumption Max water tightness Max operating pressure of the high pressure pump 12 50 7 5 200 Hz V W bar bar Item Value Uni...

Page 17: ...ntinuous operating time Pause before next use 0 to 40 8 3 80 5 C h min Duration The name plate is located inside the housing on the electric motor and contains the following information Manufacturer s address Machine designation number Shaft revolutions per minute CE mark Power rating IP protection rating Fusing Voltage and frequency Duty cycle ...

Page 18: ...the camera on p 37 Handle section 7 4 Advancing the camera on p 37 Cable drum section 7 4 Advancing the camera on p 37 230 V power cable section 7 1 Switching on the unit on p 29 8 LCD monitor with color display and glare shield Control box with rechargeable battery section 4 3 Control elements on p 20 ff Membrane keypad 1 2 3 4 5 6 7 2 3 1 6 7 5 4 ...

Page 19: ...ignation Designation Ordering number Membrane keypad for DVR 12 V battery pack D 1000 Fl R 1000 rechargeable battery Fig 2 Membrane keypad 12 V battery pack Lithium ion rechargeable battery DC 12V 6800 mAh Battery life approx 2 1 2 hours Fig 3 12 V battery pack Ordering number ...

Page 20: ...g The light controller on the control box provides fully automatic white balance up to approx 4 cm before the obstruction Pressing the button zeroing resets the electronic meter measurement for the number of meters already traveled by the camera head to zero Fig 4 Control box front of control box On off switch Power supply section 7 1 Switching on the unit on p 29 Safely switches power for the uni...

Page 21: ...21 Overview Quick clamp lever Item number Designation Function 1 Quick clamp lever Cable drum secure or release Fig 7 Quick clamp lever 1 ...

Page 22: ...r connecting the unit to a 12 V power source For connecting to the mains 230 V For connecting a computer keyboard to the unit For connecting a recording medium e g television video recorder monitor for transmitting the video signal sent by the camera For insertion of an SD memory card to save the camera images 1 only functions if the optional Date input accessory is ordered Fig 8 Connection points...

Page 23: ...umber Designation Function 1 Receiver for signals from the remote control of the digital video recorder Receives the signals sent by the remote control of the digital video recorder Fig 11 Receiver for signals from the remote control 1 ...

Page 24: ...t drop and do not subject to impact In anticipation of the transport conditions the unit is packaged in a carton filled with packaging chips Only environmentally friendly materials have been used for the packaging The packaging is intended to protect the unit from shipping damage corrosion and other damage until it is commissioned Up Protect from moisture Fragile Regarding the packaging Broken cam...

Page 25: ...damage in writing and file a claim Return the defective unit to the manufacturer Shipping inspection Immediately check the shipment for completeness upon delivery section 4 1 Scope of delivery on p 18 and inspect for damage In the event of external shipping damage proceed as follows Do not accept the shipment or accept it only conditionally Note the extent of damage on the shipping papers or on th...

Page 26: ...cing reel is tightened securely When transporting hold the camera head securely with one hand to prevent uncontrolled swinging Always transport the unit in a vertical position and secured against falling over or carry it by the carrying handle Protect the camera head during transportation with a dust free non scratching and cushioning material e g g bubble pack Store the unit under the following c...

Page 27: ...ssure hose of your cleaning unit to the connection on the NOZZCAM Fig 1 2 To turn into a branch rotate the high pressure hose in the desired direction Fig 2 Arrows to steer the NOZZCAM into the branch Attention Make sure the connection is tight when attaching the NOZZCAM Fig 1 NOZZCAM Fig 2 Bending function ...

Page 28: ...er by pulling the power plug out of the receptacle and initiate repairs Use only tested undamaged power cables Always grasp the power plug when pulling never the power cable Keep the cable length in mind consider use of a strain relief Keep moisture away from live components Exposure to moisture could result in short circuits Never operate the unit in a moist environment and or place it in water o...

Page 29: ...t fit properly never use force in an attempt to insert it Never short circuit the contacts plus and minus poles of the battery Never expose the battery to wetness or moisture rain salt water liquids A moist or wet battery must not be used or charged under any circumstances circumstances Never use charge or store the battery in areas where a potentially explosive atmosphere exists or where high tem...

Page 30: ...ig 17 Arrow The switch is now in position 1 Fig 17 On off switch of the power source Fig 18 Attach the unit s power connector 2 Attach the unit s power connector Fig 18 2 to the power cable socket on the control box Fig 18 1 3 Attach the power plug to a receptacle with a protective contact Power cables with a 12 V adapter are not included in the scope of delivery 1 1 2 ...

Page 31: ...supply Fig 20 on the control box Fig 20 Arrow Fig 19 12 V power cable Product example Fig 20 Switch off the on off switch for the power source Attention This does not function with the R 1000 LI battery pack Item number Designation 1 2 Power cable with 12 V adapter for cigarette lighter Power cable with 12 V power supply unit for grounded receptacle 1 2 1 ...

Page 32: ...battery attach the power plug Fig 22 1 Charging of the battery starts immediately the switch Fig 21 1 can be in postion I or 0 The battery is fully charged when the LED Fig 23 1 is no longer illuminated 2 To switch off the camera place the switch in position 0 Fig 21 1 and unplug the power plug Fig 22 2 Fig 21 Switch off the on off switch of the power source Fig 22 Power plug Fig 23 Charging LED 1...

Page 33: ...are shield on the LCD monitor Fig 23 1 Fig 23 Arrow 2 Switch on the control box Switching on the control box on p 37 1 2 Switch off the on off switch for the power supply Fig 24 1 on the control box Fig 24 Arrow The switch is now in position 1 Fig 24 On off switch of the power source 1 ...

Page 34: ...switch for the power source Fig 27 1 on the control box Fig 27 Arrow 1 Unplug the power plug from the grounded receptacle 2 Unplug the unit s 230 V power plug Fig 28 2 from the power socket Fig 28 1 on the control box 7 2 Switching off the unit Switching off the LCD monitor Switching off the control box Disconnecting the 230 V power supply Fig 28 Unplug the unit s power connector 1 1 1 2 ...

Page 35: ... V output socket e g battery cigarette lighter car battery 3 Unplug the unit s 12 V power connector Fig 30 1 from the 12 V connection socket Fig 30 2 on the control box Fig 30 Arrow Fig 29 Switch off the on off switch of the power source Fig 30 12 V power connection Disconnecting the 12 V power supply Attention This does not function with the R 1000 LI battery pack 1 1 2 ...

Page 36: ...ct the video to be deleted 4 Press the DELETE button A prompt appears asking whether the video should really be deleted Select YES and confirm by pressing the ENTER button the video is then deleted Select NO and confirm by press the ENTER button the video is retained Returning to the live image see item 7 3 4 point 2ff 1 Press the ESC MODE button A list of recorded videos appears 2 Press the ESC M...

Page 37: ...iduals can enter the work area and danger zone Properly close access to the pipe once all work has been completed WARNING Risk of illness from exposure to microbiologically contaminated deposits During work in sewers the unit accessories personal protective equipment and or cleaning utensils come into contact with microbiologically contaminated deposits that can cause extremely severe to fatal ill...

Page 38: ...this can result in serious damage and or breakage of the protective glass on the camera objective Move the camera head slowly and cautiously through the object being inspected As soon as an obstruction is recognized on the display of the LCD monitor interrupt the visual inspection and remove the obstruction from the object being inspected so that the camera s advance can proceed without difficulty...

Page 39: ...te and or sludge trap removed from the pipe access opening so that they do not poses a tripping hazard 5 Place the unit on a stable flat surface in the work area 6 Inspect all cables on the unit for absence of damage If damage is found do not operate the unit have it repaired When using the NOZZCAM in pipe runs always observe the relevant and well known requirements regarding careful handling and ...

Page 40: ...the visual inspection and remove the obstruction from the object being inspected so that the camera s advance can proceed without difficulty 1 2 3 4 WARNING Risk of illness from exposure to microbiologically contaminated deposits During work in sewers the unit accessories personal protective equipment and or cleaning utensils come into contact with microbiologically contaminated deposits that can ...

Page 41: ...he light controller Fig 36 in the clockwise direction Fig 36 Arrow The illumination level increases up to 100 The fully automatic white balance up to approx 4 cm before the obstruction at 100 adjusts the lighting conditions for display on the LCD monitor Turn the light controller Fig 37 1 in the counterclockwise direction Fig 37 Arrow The illumination level decreases down to 0 The fully automatic ...

Page 42: ...point in the object being inspected The electronic meter inset on the display Fig 45 1 shows the value of the distance covered 1 2 3 4 Press the Zero position Fig 46 1 button The value on the electronic meter inset is reset to 000 00 m Move the camera head to the destination point in the object being inspected The electronic meter inset on the display shows the value of distance covered Fig 45 Val...

Page 43: ...lever to stop brake the rotating advancing reel Never reach directly into the advancing reel with your hands Interval Maintenance work Personnel The maintenance work required for optimal and trouble free operation of the unit is described in the following sections If increased wear is noted during regular inspections shorten the required maintenance intervals on the basis of the actual signs of we...

Page 44: ...f the handle of the advancing reel Clean the camera head separately Do not use compressed air Do not use a stream of water Personnel Protective equipment Personnel Protective equipment Technical personnel Chemical resistant protective gloves Technical personnel Chemical resistant protective gloves 1 Switch off the unit and disconnect it from the power source section 7 2 Switching off the unit on p...

Page 45: ... Personnel Protective equipment Technical personnel Chemical resistant protective gloves 1 Inspect the power cable for damage after every use if necessary replace a damaged power cable 2 After every use inspect the following components of the unit for damage 3 If damage is found contact the manufacturer for manufacturer contact information see p 2 and initiate repair Cleaning care and maintenance ...

Page 46: ... Protective equipment Technical personnel Protective goggles Fig 49 Servicing the camera head 1 Switch off the unit and disconnect it from the power source section 7 2 Switching off the unit on p 34ff 2 When work is finished rinse off the camera head with water to remove dirt ...

Page 47: ...ust the dual power lighting section 7 5 Controlling the light on p 41 Use the buttons M and v on the LCD monitor to adjust the image properties Use the buttons and v on the LCD monitor to adjust the volume Switch on the LCD monitor section 7 1 Switching on the unit on p 29ff Replace the pushing cable Replace the camera head Check the power source Technical personnel Electrical technician electrici...

Page 48: ...battery does not fit properly never use force in an attempt to insert it Never short circuit the contacts plus and minus poles of the battery Never expose the battery to wetness or moisture rain salt water liquids A moist or wet battery must not be used or charged under any circumstances Never use charge or store the battery in areas where a potentially explosive atmosphere exists or where high te...

Page 49: ...ories and the camera head section 8 3 Cleaning the unit accessories and camera head on p 44 3 Dismantle the unit into its components and sort by material characteristics 4 Do not dispose of old and or defective units with household waste 5 If no return or disposal agreement has been made take the dismantled components to a recycling center Sort packaging material by material type and submit for re...

Page 50: ...tching the camera on off 32 Inserting the camera 39 K Moving the camera in the pipe 40 Advancing the camera 3 7 40 Cleaning the camera head 44 Customer service 06 L Storing 26 Switching on the LCD monitor 33 Performance values 16 Controlling the light 41 Scope of delivery 18 M Microbiological pollution 37 O Open access to pipe 37 P Personnel requirements 09 R Cleaning care maintenance 43 45 Cleani...

Page 51: ...n de www usbduesen de Index T Technical data 15 17 Transport and storage 24 26 Transport inspection 25 Name plate 17 Ü Overview 18 23 Copyright protection 06 V Responsibility of the operator 08 Preparing the camera for use 39 W Servicing the unit accessories and camera head 45 46 Maintenance schedule 43 Z Accessories optionally available 19 ...

Page 52: ...Im Eisenhütle 4 D 74626 Bretzfeld Phone 07946 1413 www usbduesen de ...

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