US Water Systems 400-USUV-10 Owner'S Manual Download Page 6

Installation 

Section 2 General Information 

3.1 UV Disinfection System 

CAUTION 

Electronic controller must be connected to a Ground Fault Protected Circuit (GFCI) receptacle.   Ensure green ground wire 
ring terminal is securely fastened to ground stud on UV chamber.   

The disinfection system is designed to be mounted either horizontally or vertically at the point-of-use or point-
of-entry depending on the specific flow rate of the unit.  

Note: 

The ideal installation is vertical with the lamp connector on top. This is to prevent water dam-

age from occurring on the lamp pins and lamp connector.  

The controller should be mounted either above or beside the UV chamber. Always mount controller hori-
zontally to prevent moisture from running down cordage and causing a potential fire hazard. Drip loops in
all cordage connected to controller is highly recommended. Refer to Figure 5.

The complete water system, including any pressure or hot water tanks, must be sterilized before start up
by flushing with chlorine (household bleach) to destroy any residual contamination. Refer to Section 3.2.

The disinfection system is intended for indoor use only. DO NOT install disinfection system where it may
be exposed to the weather.

Install the disinfection system on cold water line only, before any branched lines.

A 5 micron sediment filter must precede the disinfection system. Ideally, the disinfection system should

be the last treatment the water receives before it reaches the faucet.

Procedure: 

1. Figure 2 

shows the installation of a typical disinfection system and the related components that

may be used for the installation. The use of a by-pass assembly is recommended in case the system re-
quires "off-line" maintenance. In this case, note the system requires supplementary disinfection for the dis-
tribution system if any water is used during by-pass condition. In addition, during by-pass, the water will
NOT be disinfected and a "DO NOT CONSUME THE WATER" tag should be physically installed on the by
-pass assembly until such time as the system is sanitized and returned to service. For more information,
refer to Section 3.2. If the water is to be consumed while the system is off-line, the water must be boiled
for two minutes prior to consumption.

Water 
meter 

Main 
water 
shut-off 

Optional 

water 

softener

 

5 Micron 
sediment 
filter 

Hot water pipes 
Cold water pipes 

Customer supplied GFCI 
circuit to match voltage 

Optional 
carbon 
filter 

To 
drain 

Optional by-pass 

assembly 

Optional by-pass 

assembly 

Optional 

by-pass 

assembly 

Note: 

UV system 

should be the final piece 
of treatment equipment 

Summary of Contents for 400-USUV-10

Page 1: ...ance Class B Powered by US Water Systems Corporate Office 1209 Country Club Road Indianapolis IN 46234 info uswatersystems com www uswatersystems com 1 800 608 8792 Owner s Manual Visit us online at www uswatersystems com REVISION 1 0 REVISION DATE September 29 2015 Models 400 USUV 10 400 USUV 20 400 USUV 30 ...

Page 2: ...hould US Water Systems replacement lamps be used Use of widely available non genuine replacement lamps has been shown to damage the control module of US Water Systems UV disinfection equipment An increasing number of calls to US Water Systems Technical Support are connected with non genuine lamps being used unknowingly as replacements Damage arising from the use of non genuine lamps poses a safety...

Page 3: ...d be hot and should not be touched without care This symbol indicates there is a potential for VERY hot water when flow is started This symbol indicates there is Mercury present Hg Failure to follow these instructions will result in serious injury or death Electric Shock To avoid possible electric shock special care should be taken since water is present near the electrical equipment Unless a situ...

Page 4: ... heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting this system from the extension cord Never yank cord to pull plug from outlet Always grasp the plug and pull to disconnect SYSTEM PROTECTION To protect your Controller a UL1449 certified or equivalent transient voltage surge suppressor is strongly recommended The UV lamp in this system conforms to th...

Page 5: ...nt life 9000 hours S200RL HO 400 USUV 10 S410RL HO 400 USUV 20 S600RL HO 400 USUV 30 4 Retaining Nut RN 001 Used on all systems 5 Controller for 100 240V 50 60HZ models only BA ICE CL 400 USUV 10 400 USUV 20 BA ICE C 400 USUV 30 6 IEC replacement power cords for controller sold separately 260010 400 USUV 10 400 USUV 20 400 USUV 30 7 Mounting Brackets Clamp Assembly 410067 Used on all systems 5 Gen...

Page 6: ...e exposed to the weather Install the disinfection system on cold water line only before any branched lines A 5 micron sediment filter must precede the disinfection system Ideally the disinfection system should be the last treatment the water receives before it reaches the faucet Procedure 1 Figure 2 shows the installation of a typical disinfection system and the related components that may be used...

Page 7: ...ned to be installed in one direction only Ensure that the flow of the water matches the flow direction as indicated on the flow restrictor Refer to Figure 4 Note DO NOT solder connections while attached to the system as this could damage the O ring seals 4 Mount the US WATER SYSTEMS ICE controller horizontally to the wall near the UV chamber Ideally place the con troller above the chamber and away...

Page 8: ...nywhere in the house for a minute to flush out the warm water 3 2 Disinfection Procedure UV disinfection is a physical disinfection process and does not add any potentially harmful chemicals to the water As UV does not provide a disinfection residual it is imperative that the entire distribution system located after the UV be chemi cally disinfected to ensure that the plumbing system is free from ...

Page 9: ...ment for the UV unit 2 The above disinfection procedure will result in a massive chlorine residual far in excess of the 0 5 to 1 0 mg L typically present in municipally chlorinated water and of a magnitude consistent with the minimum 50 mg L chlorine solution recommended for the disinfection of distribution systems known to be contaminated DO NOT consume water until complete system has been flushe...

Page 10: ...us operation approximately one year in order to ensure adequate disinfection Procedure 2 3 4 10 MINS 1 2 Shut off the water line to chamber and release system pressure before servicing Disconnect main power source and allow the unit to cool for 10 minutes Remove the lamp connector by squeezing the plastic locking tabs on the side of the connector Remove the lamp in upward direction from the chambe...

Page 11: ...LR vinegar or some other mild acid and then rinse with water Note If sleeve cannot be cleaned completely or it is scratched or cracked then re place the sleeve Reinstall the quartz sleeve in the chamber allowing the sleeve to protrude an equal distance at both ends of the chamber Slide supplied O rings onto each end of the quartz sleeve Reinstall the top and bottom retaining nuts floating spring a...

Page 12: ... reset button for 5 seconds which is located on the left side of the controller Each time the timer reset button is pressed the controller alarm is deferred seven days Once the final 7 day de ferral has been reached the alarm can only be silenced by changing the UV lamp and manually resetting the controller tim er refer to Section 4 1 5 1 3 Resetting UV lamp Life Refer to Section 4 1 Note Even tho...

Page 13: ...urged Unit Leaking Water Problem with O ring seal on retaining nut and or UV sensor Ensure O ring is in place check for cuts or abrasions clean O ring moisten with water lubricant and re install replace if necessary 410867 Condensation on UV chamber caused by excessive humidity cold water Check location of disinfection system and control humidity Inadequate inlet outlet port connec tions Check thr...

Page 14: ...Specifications Standard and Validated Section 7 Manufacturer s Dose Flow Chart 18 400 USUV 10 400 USUV 20 400 USUV 30 ...

Page 15: ...3 2 x 2 5 22 3 cm x 8 1 cm x 6 4 cm 8 8 x 3 2 x 2 5 Inlet Outlet Port Size Combo 3 4 FNPT 1 MNPT Combo 3 4 FNPT 1 MNPT 1 MNPT Shipping Weight 5 4 kg 12 lbs 7 7 kg 17 lbs 8 6 kg 19 lbs Electrical Voltage 100 240V 50 60Hz 100 240V 50 60Hz 100 240V 50 60Hz Power Consumption 35 W 60 W 78 W UV Lamp Watts 25 W 46 W 58 W Total Running Time Yes Yes Yes Maximum Operating Pressure 8 62 bar 125 psi 8 62 bar ...

Page 16: ...g that purchaser uses bulbs and sleeves purchased from US Water During this time US WATER SYSTEMS will repair or replace at its option any defective parts covered by the warranty Please return the defective part to process your claim If this product is used in a commercial application the warranty on the chamber is 10 years One Year Limited Warranty for UV lamps Sleeves and UV Sensors US WATER SYS...

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