US Water Systems 400-USUV-10 Owner'S Manual Download Page 13

Troubleshooting 

Section 6 

Troubleshooting 

Symptom 

Possible Causes 

Solutions 

Pressure Drop 

Sediment pre-filter clogged 

Replace filter cartridge with appropriate 5 micron cartridge. 

Note:

 Check source water supply as fluctuations may occur in source pressure. 

Flow regulator 

Flow regulator will result in pressure drop when approaching full flow

.

High Bacteria Counts 

Quartz sleeve is stained or dirty 

Clean sleeve with scale cleaner and eliminate source of staining problem (ie. soften hard 

water, refer to

 Section 4.2. 

Change in feed water quality 

Have source water tested to ensure that water quality is still within allowable limits for 
this system. 

Contamination in water lines after UV 
system (eg, power failures, plumbing 

Disinfection system must have a bacterial free distribution system to work effectively. 
Refer to 

Section 3.2 

Possible break-through of sediment 
through pre-filter 

Have source water tested for turbidity - may need stepped filtration in order to catch all 
sediment entering water system (20 micron filter followed by a 5 micron filter followed by UV 

Heated Product Water  Common problem caused by infre-

quent use of water 

Run water until it returns to ambient temperature. 

Water Appears Milky 

Caused by air in the water lines 

Run water until air is purged. 

Unit Leaking Water 

Problem with O-ring seal (on retaining 
nut and/or UV sensor) 

Ensure O-ring is in place, check for cuts or abrasions, clean O-ring, moisten with water/ 
lubricant and re-install, replace if necessary (410867). 

Condensation on UV chamber caused 
by excessive humidity & cold water 

Check location of disinfection system and control humidity. 

Inadequate inlet/outlet port connec-
tions 

Check thread connections, reseal with Teflon

®

 tape and re-tighten

System Shutting 
Down Intermittently 

Interrupted controller 

Ensure system has been installed on its own circuit, as other equipment may be drawing 

power away from UV (ie. pump or fridge).

UV system should not be installed on a circuit which is incorporated into a light switch.

Loose connection between UV lamp 
and connector 

Disconnect UV lamp from connector and reconnect, ensuring that a tight fit is accom-

plished 

UV lamp Failure Alarm 

on - New lamp 

Moisture build up in connector may 
keep UV lamp and connector from 
making a solid connection 

Eliminate chance of any moisture getting to the connector and/or lamp pins 

DISPLAY FAULT MODES 

LED display reads "A3" 

UV lamp life expired - countdown is at "0" days.

Press reset button for a deferred alarm, replace UV lamp 

LED display is blank 

Controller is in UV lamp failure mode.

Power system down, allowing it to reset itself; apply power in order to confirm that the controller is able to power UV lamp 

Check to see if there is sufficient power to the UV system UV lamp 

17 

Summary of Contents for 400-USUV-10

Page 1: ...ance Class B Powered by US Water Systems Corporate Office 1209 Country Club Road Indianapolis IN 46234 info uswatersystems com www uswatersystems com 1 800 608 8792 Owner s Manual Visit us online at www uswatersystems com REVISION 1 0 REVISION DATE September 29 2015 Models 400 USUV 10 400 USUV 20 400 USUV 30 ...

Page 2: ...hould US Water Systems replacement lamps be used Use of widely available non genuine replacement lamps has been shown to damage the control module of US Water Systems UV disinfection equipment An increasing number of calls to US Water Systems Technical Support are connected with non genuine lamps being used unknowingly as replacements Damage arising from the use of non genuine lamps poses a safety...

Page 3: ...d be hot and should not be touched without care This symbol indicates there is a potential for VERY hot water when flow is started This symbol indicates there is Mercury present Hg Failure to follow these instructions will result in serious injury or death Electric Shock To avoid possible electric shock special care should be taken since water is present near the electrical equipment Unless a situ...

Page 4: ... heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting this system from the extension cord Never yank cord to pull plug from outlet Always grasp the plug and pull to disconnect SYSTEM PROTECTION To protect your Controller a UL1449 certified or equivalent transient voltage surge suppressor is strongly recommended The UV lamp in this system conforms to th...

Page 5: ...nt life 9000 hours S200RL HO 400 USUV 10 S410RL HO 400 USUV 20 S600RL HO 400 USUV 30 4 Retaining Nut RN 001 Used on all systems 5 Controller for 100 240V 50 60HZ models only BA ICE CL 400 USUV 10 400 USUV 20 BA ICE C 400 USUV 30 6 IEC replacement power cords for controller sold separately 260010 400 USUV 10 400 USUV 20 400 USUV 30 7 Mounting Brackets Clamp Assembly 410067 Used on all systems 5 Gen...

Page 6: ...e exposed to the weather Install the disinfection system on cold water line only before any branched lines A 5 micron sediment filter must precede the disinfection system Ideally the disinfection system should be the last treatment the water receives before it reaches the faucet Procedure 1 Figure 2 shows the installation of a typical disinfection system and the related components that may be used...

Page 7: ...ned to be installed in one direction only Ensure that the flow of the water matches the flow direction as indicated on the flow restrictor Refer to Figure 4 Note DO NOT solder connections while attached to the system as this could damage the O ring seals 4 Mount the US WATER SYSTEMS ICE controller horizontally to the wall near the UV chamber Ideally place the con troller above the chamber and away...

Page 8: ...nywhere in the house for a minute to flush out the warm water 3 2 Disinfection Procedure UV disinfection is a physical disinfection process and does not add any potentially harmful chemicals to the water As UV does not provide a disinfection residual it is imperative that the entire distribution system located after the UV be chemi cally disinfected to ensure that the plumbing system is free from ...

Page 9: ...ment for the UV unit 2 The above disinfection procedure will result in a massive chlorine residual far in excess of the 0 5 to 1 0 mg L typically present in municipally chlorinated water and of a magnitude consistent with the minimum 50 mg L chlorine solution recommended for the disinfection of distribution systems known to be contaminated DO NOT consume water until complete system has been flushe...

Page 10: ...us operation approximately one year in order to ensure adequate disinfection Procedure 2 3 4 10 MINS 1 2 Shut off the water line to chamber and release system pressure before servicing Disconnect main power source and allow the unit to cool for 10 minutes Remove the lamp connector by squeezing the plastic locking tabs on the side of the connector Remove the lamp in upward direction from the chambe...

Page 11: ...LR vinegar or some other mild acid and then rinse with water Note If sleeve cannot be cleaned completely or it is scratched or cracked then re place the sleeve Reinstall the quartz sleeve in the chamber allowing the sleeve to protrude an equal distance at both ends of the chamber Slide supplied O rings onto each end of the quartz sleeve Reinstall the top and bottom retaining nuts floating spring a...

Page 12: ... reset button for 5 seconds which is located on the left side of the controller Each time the timer reset button is pressed the controller alarm is deferred seven days Once the final 7 day de ferral has been reached the alarm can only be silenced by changing the UV lamp and manually resetting the controller tim er refer to Section 4 1 5 1 3 Resetting UV lamp Life Refer to Section 4 1 Note Even tho...

Page 13: ...urged Unit Leaking Water Problem with O ring seal on retaining nut and or UV sensor Ensure O ring is in place check for cuts or abrasions clean O ring moisten with water lubricant and re install replace if necessary 410867 Condensation on UV chamber caused by excessive humidity cold water Check location of disinfection system and control humidity Inadequate inlet outlet port connec tions Check thr...

Page 14: ...Specifications Standard and Validated Section 7 Manufacturer s Dose Flow Chart 18 400 USUV 10 400 USUV 20 400 USUV 30 ...

Page 15: ...3 2 x 2 5 22 3 cm x 8 1 cm x 6 4 cm 8 8 x 3 2 x 2 5 Inlet Outlet Port Size Combo 3 4 FNPT 1 MNPT Combo 3 4 FNPT 1 MNPT 1 MNPT Shipping Weight 5 4 kg 12 lbs 7 7 kg 17 lbs 8 6 kg 19 lbs Electrical Voltage 100 240V 50 60Hz 100 240V 50 60Hz 100 240V 50 60Hz Power Consumption 35 W 60 W 78 W UV Lamp Watts 25 W 46 W 58 W Total Running Time Yes Yes Yes Maximum Operating Pressure 8 62 bar 125 psi 8 62 bar ...

Page 16: ...g that purchaser uses bulbs and sleeves purchased from US Water During this time US WATER SYSTEMS will repair or replace at its option any defective parts covered by the warranty Please return the defective part to process your claim If this product is used in a commercial application the warranty on the chamber is 10 years One Year Limited Warranty for UV lamps Sleeves and UV Sensors US WATER SYS...

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