US VACUUM Torrvac Series Installation & Operation Manual Download Page 9

OIL FILLING 

The pump is shipped without oil. After level installation and correct rotation has been established, fill the pump with 

recommended oil through the oil fill port. Oil level should be at the 3/4 position on the UPPER sight glass. 

Non-detergent oil should be used. US Vacuum recommends US-550SS oil which provides long running time be-

tween oil changes and high temperature operations. When US Vacuum pump oil is used, the warranty period is 

extended to 18 months. 

Oil capacity: TV-25B/TV-40B: 1.5 quarts ;  TV-63B: 2.5 quarts;  TV-100B: 2.7 quarts, TV-160B/250B: 7 quarts 

        TV-630B: 16 quarts 

CHANGE OIL EVERY 500-750 OPERATING HOURS

 

Check the oil for contamination on a weekly basis by shutting the pump off and draining some of the oil 

into a small glass or container through the oil drain port. 

Oil life is dependent upon the condition to which it is exposed. The oil must be changes after the first 

100 hours of initial operation. After the initial oil change, and when using US550-SS (Semi-synthetic oil), 

it is recommended that the oil changes are made every three (3) or four (4) months or 500-750 hours of 

operation, or as necessary if high heat is contaminating the oil.  

To change the pump oil, the pump must be switched off and ventilated to reach atmospheric pressure. 

Remove the oil drain plug and drain the oil. Dispose of the oil in compliance with local or national  

regulations. When oil stops draining, replace the oil drain plug. 

Start the pump again for a few seconds. Stop the pump once again, and then reopen the oil drain plug 

and discharge any remaining oil. 

Refasten the oil drain plug. Remove the oil filter and replace it with a new one using a US Vacuum  

genuine oil filter. Make sure to tighten the filter securely against the aluminum sealing surface so that 

leaks will not occur. 

EXCESSIVE HEAT: 

When the pump is subjected to operating conditions that will cause the oil to be heated above 210 Deg 

F, the oil will carbonize and become contaminated after a relatively low number of operating hours if 

standard hydrocarbon oil is used. The higher the temperature, the quicker the oil becomes contaminated 

and thermally breaks down. In these type of high heat applications, US550SS oil is recommended. 

CONTAMINATED AIR STREAM 

When the air stream contains solids and/or liquids that may contaminate the oil, the oil must be changed 

more often. If the air stream contains a small percentage of particulate matter, the solution is to install a 

pre-filter or knock-out pot to keep the contaminates out of the pump.

 

Summary of Contents for Torrvac Series

Page 1: ...ls TV25D TV40D TV63D TV100D TV160B TV250C TV630B INSTALLATION OPERATION MANUAL US VACUUM PUMPS LLC P O BOX 909 CANTON TX USA 75103 TEL 888 416 7366 FX 877 416 7599 EMAIL USVACUUM EARTHLINK NET WWW USV...

Page 2: ...s manual use industrial systems including heavy Current Voltage installations Depending on the operating conditions particularly where dangerous conditions may be present improper handling could lead...

Page 3: ...the pump is filled with oil the rotation of the motor must be checked Open the inlet port jog the motor briefly to make sure rotation is cor rect If it runs backwards and if wired three phase power re...

Page 4: ...Y PRECAUTIONS Page 2 INTRODUCTION Page 4 PERFORMANCE SPECIFICATIONS Page 6 DESCRIPTIONS Page 7 GENERAL INFORMATION Page 8 START UP Page 10 TROUBLESHOOTING Page 11 PARTS LIST EXPLODED VIEWS Page 15 WAR...

Page 5: ...____________________ Oil Type________________________________ Serial No ____________________________ Operating Vacuum________________________ Startup Date__________________________ Inlet Gas Compositi...

Page 6: ...1 28 45 70 112 176 491 Pumping Speed CFM 18 25 41 65 108 168 456 Ultimate Vacuum Torr 29 9 Hg 0 50 mm Hg Noise Level dba 64 67 68 70 76 76 82 Motor Hp 1 5 2 3 5 7 5 10 25 Pump Speed RPM 1725 1170 Oil...

Page 7: ...aust One or more internal exhaust filters separate the oil from the gas This eliminates the need for any external oil mist eliminators Each pump is equipped with an anti suckback device to prevent the...

Page 8: ...ONS HAVE BEEN MADE BUT PRIOR TO FILLING THE PUMP WITH OIL THE ROTATION OF THE MOTOR SHOULD BE CHECKED IF BACKWARD REVERSE ANY TWO LEADS OF THE THREE AT THE POWER CONNECTION VACUUM CONNECTION Use a pip...

Page 9: ...ing the oil To change the pump oil the pump must be switched off and ventilated to reach atmospheric pressure Remove the oil drain plug and drain the oil Dispose of the oil in compliance with local or...

Page 10: ...when water vapor is being pumped In some applications when the quantity of water vapor is moderate TorrVac pumps have been used with good results In these situations the pump is run until it is up to...

Page 11: ...articulate matter Replaceable element And easy change out Under vacuum conditions lubricating oils especially those with additives may behave quite differently than expected Additives may adversely af...

Page 12: ...tuck closed or partially open position due to contamination Remedy Disassemble and clean if necessary Possible cause Oil tubing fittings are loose and leaking Remedy Replace or retighten the oil fitti...

Page 13: ...U S Vacuum for instructions TROUBLE Pump smokes at the exhaust side or expels oil droplets from the exhaust Possible cause Oil suckback line needle valve closed Remedy Open needle valve on suckback li...

Page 14: ...der broke vanes while pump was running or oil broke vanes on start up Remedy Install condensate trap on the inlet of the pump Or pump was over filled with oil in oil reser voir Follow oil filling proc...

Page 15: ...MODEL TV 25D 40D Repair Kit TV 25 Pt RKIT TV25D ROC TV 40 Pt RKIT TV40D ROC...

Page 16: ...oring 255 O ring 88 Oil supply plug 260 Inlet flange 89 O ring 261 screen 95 Oil plug 265 screw 96 O ring 266 Lock washer 99 Threaded fitting 270 plug 100 Oil filter 275 Oil suckback line 105 cover 27...

Page 17: ...MODEL TV 63D 100D Repair Kit TV 63 Pt RKIT TV63D ROC TV 100 Pt RKIT TV100D ROC...

Page 18: ...ring 83 Oil sight glass 255 O ring 84 O ring 260 Inlet flange 88 Oil supply plug 261 screen 89 oring 265 screw 95 Oil plug 266 Lock washer 96 O ring 270 plug 99 Threaded fitting 275 Oil suckback line...

Page 19: ...MODEL TV 160B 250C REPAIR KIT TV 160B Pt RKIT TV160B ROC TV 250C Pt RKIT TV250C ROC...

Page 20: ...MODEL TV 160B 250C Parts List...

Page 21: ...MODEL TV 630B Repair Kit TV 630 Pt RKIT TV630 ROC...

Page 22: ...MODEL TV 630B Parts List...

Page 23: ...ms must be held for seller s inspection and returned to sellers Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTENDS BEYOND THE DESCRIPTION ON THE FACE HERE...

Page 24: ...NOTES...

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