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TROUBLESHOOTING  

TROUBLE 

The pump does not reach “blank-off” pressure 

or takes too long to evacuate the system. 

Possible cause

: Contaminated oil is the most 

common cause of not reaching ultimate pressure. 

Remedy

: Shut off the pump, after the operating 

temperature has been reached, drain the warm oil 

from the pump and change the automotive type oil 

filter (where applicable), if necessary. Flush and fill 

the pump with new oil and take a new “blank off” 

measurement after operating temperature is 

reached (20-30 minutes). 

Possible cause

: The vacuum system or vacuum 

piping is not leak tight. 

Remedy: 

Check the hose and pipe connections for 

possible leak. 

Possible cause

: The wire mesh inlet screen is 

plugged. 

Remedy

: Clean the wire mesh inlet screen. Install 

an inlet filter if the problem repeats frequently. 

Possible cause

: No oil or not enough oil in the oil 

reservoir. 

Remedy

: Shut off the pump, add the necessary oil, 

or if oil seems contaminated, drain the balance of 

the oil from the pump, exchange oil filter and refill 

with fresh oil. Flush if necessary. 

Possible cause

: Automotive type oil filter clogged. 

Remedy

: Replace oil filter. Change oil if necessary. 

Possible cause

: The inlet anti-suck-back valve 

plate (ref#129) is stuck closed or partially open  

position due to contamination. 

Remedy

: Disassemble and clean if necessary. 

Possible cause

: Oil tubing fittings are loose and 

leaking. 

Remedy

: Replace or retighten the oil fittings or 

oil tubing. 

Possible cause

: Shaft seal is leaking. 

Remedy: 

Replace the shaft seal. 

Possible cause

: Exhaust valve (ref#145) is not 

properly seated or it’s partially stuck open. 

Remedy

: Contact U.S. Vacuum for instructions. 

Possible cause

: Vanes are stuck in rotor or 

otherwise damaged. 

Remedy

: Free vanes or replace with new ones. 

Contact U.S. Vacuum for instructions. 

Possible cause

: The radial clearance between 

rotor and cylinder is no longer adequate. 

Remedy

: Contact U.S. Vacuum for instructions. 

Possible cause

: The internal parts are worn or 

damaged. 

Remedy

: Contact U.S. Vacuum for instructions. 

Possible cause

: Oil tubing fittings are loose and 

leaking. 

TROUBLE 

The pump will not start 

Possible cause

: The motor does not have the 

proper supply voltage or is overloaded; the motor 

starter overload settings are too low or are the 

wrong setting; fuses burned; or the wire is too 

small or too long; causing a voltage drop at the 

pump. 

Remedy

: Check correct supply voltage; check 

overload settings in motor starter for size and 

setting according to motor nameplate data; check 

fuses; and install proper size wire. If ambient 

temperature is high, use larger overloads or ad-

just settings 5% above nominal motor nameplate 

value.

 

Summary of Contents for Torrvac Series

Page 1: ...ls TV25D TV40D TV63D TV100D TV160B TV250C TV630B INSTALLATION OPERATION MANUAL US VACUUM PUMPS LLC P O BOX 909 CANTON TX USA 75103 TEL 888 416 7366 FX 877 416 7599 EMAIL USVACUUM EARTHLINK NET WWW USV...

Page 2: ...s manual use industrial systems including heavy Current Voltage installations Depending on the operating conditions particularly where dangerous conditions may be present improper handling could lead...

Page 3: ...the pump is filled with oil the rotation of the motor must be checked Open the inlet port jog the motor briefly to make sure rotation is cor rect If it runs backwards and if wired three phase power re...

Page 4: ...Y PRECAUTIONS Page 2 INTRODUCTION Page 4 PERFORMANCE SPECIFICATIONS Page 6 DESCRIPTIONS Page 7 GENERAL INFORMATION Page 8 START UP Page 10 TROUBLESHOOTING Page 11 PARTS LIST EXPLODED VIEWS Page 15 WAR...

Page 5: ...____________________ Oil Type________________________________ Serial No ____________________________ Operating Vacuum________________________ Startup Date__________________________ Inlet Gas Compositi...

Page 6: ...1 28 45 70 112 176 491 Pumping Speed CFM 18 25 41 65 108 168 456 Ultimate Vacuum Torr 29 9 Hg 0 50 mm Hg Noise Level dba 64 67 68 70 76 76 82 Motor Hp 1 5 2 3 5 7 5 10 25 Pump Speed RPM 1725 1170 Oil...

Page 7: ...aust One or more internal exhaust filters separate the oil from the gas This eliminates the need for any external oil mist eliminators Each pump is equipped with an anti suckback device to prevent the...

Page 8: ...ONS HAVE BEEN MADE BUT PRIOR TO FILLING THE PUMP WITH OIL THE ROTATION OF THE MOTOR SHOULD BE CHECKED IF BACKWARD REVERSE ANY TWO LEADS OF THE THREE AT THE POWER CONNECTION VACUUM CONNECTION Use a pip...

Page 9: ...ing the oil To change the pump oil the pump must be switched off and ventilated to reach atmospheric pressure Remove the oil drain plug and drain the oil Dispose of the oil in compliance with local or...

Page 10: ...when water vapor is being pumped In some applications when the quantity of water vapor is moderate TorrVac pumps have been used with good results In these situations the pump is run until it is up to...

Page 11: ...articulate matter Replaceable element And easy change out Under vacuum conditions lubricating oils especially those with additives may behave quite differently than expected Additives may adversely af...

Page 12: ...tuck closed or partially open position due to contamination Remedy Disassemble and clean if necessary Possible cause Oil tubing fittings are loose and leaking Remedy Replace or retighten the oil fitti...

Page 13: ...U S Vacuum for instructions TROUBLE Pump smokes at the exhaust side or expels oil droplets from the exhaust Possible cause Oil suckback line needle valve closed Remedy Open needle valve on suckback li...

Page 14: ...der broke vanes while pump was running or oil broke vanes on start up Remedy Install condensate trap on the inlet of the pump Or pump was over filled with oil in oil reser voir Follow oil filling proc...

Page 15: ...MODEL TV 25D 40D Repair Kit TV 25 Pt RKIT TV25D ROC TV 40 Pt RKIT TV40D ROC...

Page 16: ...oring 255 O ring 88 Oil supply plug 260 Inlet flange 89 O ring 261 screen 95 Oil plug 265 screw 96 O ring 266 Lock washer 99 Threaded fitting 270 plug 100 Oil filter 275 Oil suckback line 105 cover 27...

Page 17: ...MODEL TV 63D 100D Repair Kit TV 63 Pt RKIT TV63D ROC TV 100 Pt RKIT TV100D ROC...

Page 18: ...ring 83 Oil sight glass 255 O ring 84 O ring 260 Inlet flange 88 Oil supply plug 261 screen 89 oring 265 screw 95 Oil plug 266 Lock washer 96 O ring 270 plug 99 Threaded fitting 275 Oil suckback line...

Page 19: ...MODEL TV 160B 250C REPAIR KIT TV 160B Pt RKIT TV160B ROC TV 250C Pt RKIT TV250C ROC...

Page 20: ...MODEL TV 160B 250C Parts List...

Page 21: ...MODEL TV 630B Repair Kit TV 630 Pt RKIT TV630 ROC...

Page 22: ...MODEL TV 630B Parts List...

Page 23: ...ms must be held for seller s inspection and returned to sellers Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTENDS BEYOND THE DESCRIPTION ON THE FACE HERE...

Page 24: ...NOTES...

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