US VACUUM Torrvac Series Installation & Operation Manual Download Page 13

Possible cause

: The pump or motor is blocked. 

Remedy

: Remove the fan cover and try to turn the 

pump and motor over by hand. If frozen, remove 

the motor from the pump and check the motor and 

pump separately. If the pump is frozen, contact 

U.S. Vacuum for instructions. 

TROUBLE 

The pump starts, but labors and draws a very 

high current. 

Possible cause

: The oil is too heavy (viscosity too 

high) or the ambient temperature is below 41 Deg 

F. 

Remedy

: Warm up the oil before filling. 

Possible cause

: Pump is running in the wrong 

direction. 

Remedy

: Check for correct rotation which is coun-

terclockwise when looking at the motor from the 

motor fan side. Reverse any two leads on the  

motor to change the direction of rotation 

Possible cause

: The pump is overfilled with oil or 

the wrong kind of oil is used. 

Remedy

: Correct the oil level and quality. Use rec-

ommended oil. 

Possible cause

: Exhaust filters in exhaust cham-

ber are clogged and appear burned with pump oil. 

Remedy

: Replace exhaust filters, maintain proper 

oil condition, oil level and use only U.S. Vacuum oil 

& filters. 

Possible cause

: Foreign particles in pump, vanes 

broken, bearings seized. 

Remedy: 

Contact U.S. Vacuum for instructions. 

TROUBLE 

Pump smokes at the exhaust side or expels oil 

droplets from the exhaust 

Possible cause

: Oil suckback line needle valve 

closed 

Remedy

: Open needle valve on suckback line

 

to remove accumulated oil from upper housing of 

exhaust box 

Possible cause

: The exhaust filter is not 

properly seated with the o-ring (ref#221) in filter 

base or filter material is cracked. 

Remedy: 

Exhaust filter not properly seated with 

o-ring, replace if necessary. Check filter spring

for tightness.

Possible cause

: The exhaust filter is clogged 

with foreign particles. 

Remedy

: Replace the exhaust filter. 

TROUBLE 

Pump runs very noisily. 

Possible cause

: Coupling insert worn. 

Remedy

: Replace coupling insert in motor/pump 

coupling.. 

Possible cause

: Bearing noise. 

Remedy

: Contact U.S. Vacuum for instructions. 

Possible cause

: Vanes stuck. 

Remedy

: Contact U.S. Vacuum for instructions. 

Use only recommended U.S. Vacuum oil and 

change more frequently. 

TROUBLE 

Pump runs hot 

Note: 

The oil temperature with closed inlet 

should be approximately 185-225 Deg F depend-

ing on pump type. At 24”Hg the oil in the pump 

can go above 225 Deg F. These values are taken 

at an ambient temperature of 68 Deg F. The 

maximum recommended ambient operating tem-

perature for TorrVac pumps is 100Deg F.on a 

Continuous basis.  

Possible cause

: Not enough air ventilation to the 

pump.

 

Summary of Contents for Torrvac Series

Page 1: ...ls TV25D TV40D TV63D TV100D TV160B TV250C TV630B INSTALLATION OPERATION MANUAL US VACUUM PUMPS LLC P O BOX 909 CANTON TX USA 75103 TEL 888 416 7366 FX 877 416 7599 EMAIL USVACUUM EARTHLINK NET WWW USV...

Page 2: ...s manual use industrial systems including heavy Current Voltage installations Depending on the operating conditions particularly where dangerous conditions may be present improper handling could lead...

Page 3: ...the pump is filled with oil the rotation of the motor must be checked Open the inlet port jog the motor briefly to make sure rotation is cor rect If it runs backwards and if wired three phase power re...

Page 4: ...Y PRECAUTIONS Page 2 INTRODUCTION Page 4 PERFORMANCE SPECIFICATIONS Page 6 DESCRIPTIONS Page 7 GENERAL INFORMATION Page 8 START UP Page 10 TROUBLESHOOTING Page 11 PARTS LIST EXPLODED VIEWS Page 15 WAR...

Page 5: ...____________________ Oil Type________________________________ Serial No ____________________________ Operating Vacuum________________________ Startup Date__________________________ Inlet Gas Compositi...

Page 6: ...1 28 45 70 112 176 491 Pumping Speed CFM 18 25 41 65 108 168 456 Ultimate Vacuum Torr 29 9 Hg 0 50 mm Hg Noise Level dba 64 67 68 70 76 76 82 Motor Hp 1 5 2 3 5 7 5 10 25 Pump Speed RPM 1725 1170 Oil...

Page 7: ...aust One or more internal exhaust filters separate the oil from the gas This eliminates the need for any external oil mist eliminators Each pump is equipped with an anti suckback device to prevent the...

Page 8: ...ONS HAVE BEEN MADE BUT PRIOR TO FILLING THE PUMP WITH OIL THE ROTATION OF THE MOTOR SHOULD BE CHECKED IF BACKWARD REVERSE ANY TWO LEADS OF THE THREE AT THE POWER CONNECTION VACUUM CONNECTION Use a pip...

Page 9: ...ing the oil To change the pump oil the pump must be switched off and ventilated to reach atmospheric pressure Remove the oil drain plug and drain the oil Dispose of the oil in compliance with local or...

Page 10: ...when water vapor is being pumped In some applications when the quantity of water vapor is moderate TorrVac pumps have been used with good results In these situations the pump is run until it is up to...

Page 11: ...articulate matter Replaceable element And easy change out Under vacuum conditions lubricating oils especially those with additives may behave quite differently than expected Additives may adversely af...

Page 12: ...tuck closed or partially open position due to contamination Remedy Disassemble and clean if necessary Possible cause Oil tubing fittings are loose and leaking Remedy Replace or retighten the oil fitti...

Page 13: ...U S Vacuum for instructions TROUBLE Pump smokes at the exhaust side or expels oil droplets from the exhaust Possible cause Oil suckback line needle valve closed Remedy Open needle valve on suckback li...

Page 14: ...der broke vanes while pump was running or oil broke vanes on start up Remedy Install condensate trap on the inlet of the pump Or pump was over filled with oil in oil reser voir Follow oil filling proc...

Page 15: ...MODEL TV 25D 40D Repair Kit TV 25 Pt RKIT TV25D ROC TV 40 Pt RKIT TV40D ROC...

Page 16: ...oring 255 O ring 88 Oil supply plug 260 Inlet flange 89 O ring 261 screen 95 Oil plug 265 screw 96 O ring 266 Lock washer 99 Threaded fitting 270 plug 100 Oil filter 275 Oil suckback line 105 cover 27...

Page 17: ...MODEL TV 63D 100D Repair Kit TV 63 Pt RKIT TV63D ROC TV 100 Pt RKIT TV100D ROC...

Page 18: ...ring 83 Oil sight glass 255 O ring 84 O ring 260 Inlet flange 88 Oil supply plug 261 screen 89 oring 265 screw 95 Oil plug 266 Lock washer 96 O ring 270 plug 99 Threaded fitting 275 Oil suckback line...

Page 19: ...MODEL TV 160B 250C REPAIR KIT TV 160B Pt RKIT TV160B ROC TV 250C Pt RKIT TV250C ROC...

Page 20: ...MODEL TV 160B 250C Parts List...

Page 21: ...MODEL TV 630B Repair Kit TV 630 Pt RKIT TV630 ROC...

Page 22: ...MODEL TV 630B Parts List...

Page 23: ...ms must be held for seller s inspection and returned to sellers Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTENDS BEYOND THE DESCRIPTION ON THE FACE HERE...

Page 24: ...NOTES...

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