US VACUUM Torrvac Series Installation & Operation Manual Download Page 10

START-UP

 

Check rotation of the motor as described previously under POWER REQUIREMENTS. Fill the pump 

with oil as described previously under OIL FILLING. Start the pump and immediately close the inlet, Run 

the pump for a few minutes before checking the oil level again. With the pump shut off, the oil level 

should be visible in the oil sight glass between the “MIN” and “MAX” mark.  

Add oil, if necessary, but only add it when the pump has been shut off and the circulating oil has had 

sufficient time to return to the oil sump. 

OIL SUCKBACK LINE 

The TorrVac “B” series pumps are equipped with an oil suckback line w/ valve to return coalesced oil 

back to the pump module. The primary function of the valve is to adjust the vacuum level the pump will  

obtain while also allowing for oil to be returned back to the pump.  The valve is set to allow the pump to 

produce a vacuum of 10 Torr (29.5” Hg), if a higher vacuum is required then close the valve until the 

required process vacuum is obtained.  

The suck-back line is located underneath the exhaust port and extends back to the inlet flange of the 

Pump 

PROCESS GAS 

The TorrVac pump is designed to pump air and are not intended for use when water vapor is being 

pumped. In some applications, when the quantity of water vapor is moderate, TorrVac pumps have been 

used with good results. In these situations, the pump is run until it is up to operating temperature before 

it is allowed to pump process gas. The pump is also operated for a period of time off process and on air 

(to clear it of process gas) before it is shut down. This procedure prevents vapor from condensing in the 

pump. Before attempting to pump a gas laden with water vapor, contact U.S. Vacuum engineering for 

advice. 

STOPPING THE PUMP 

To stop the pump, turn ff the power. The pump has a built-in anti-suck-back valve to prevent the pump 

from rotating backwards when it is shut down. Install a manual or automatic valve or check valve in each 

pipe leading to the pump when multiple pumps are pumping on a common header. 

OXYGEN SERVICE PUMPS: 

Do not use TorrVac pumps in oxygen enriched applications that is identified as any application which 

has a process gas that is 25% or more oxygen.  

IMPORTANT 

THE PUMP SUCK-BACK VALVE IS FACTORY SET AT 29.5”Hg.

 

IF THE PUMP IS 

GOING TO BE OPERATING AT A VACUUM LEVEL ABOVE 29”Hg (ie: 15-28”Hg), 

THE NEEDLE VALVE ON THE SUCK-BACK LINE NEEDS TO BE OPENED UP  

TO THE FULL OPEN POSITION (COUNTER CLOCKWISE). 

FAILURE TO PROPERLY SET THE SUCKBACK VALVE CAN LEAD TO PREMATURE 

PUMP WEAR AND FAILURE.  CALL FACTORY FOR ASSISTANCE

Summary of Contents for Torrvac Series

Page 1: ...ls TV25D TV40D TV63D TV100D TV160B TV250C TV630B INSTALLATION OPERATION MANUAL US VACUUM PUMPS LLC P O BOX 909 CANTON TX USA 75103 TEL 888 416 7366 FX 877 416 7599 EMAIL USVACUUM EARTHLINK NET WWW USV...

Page 2: ...s manual use industrial systems including heavy Current Voltage installations Depending on the operating conditions particularly where dangerous conditions may be present improper handling could lead...

Page 3: ...the pump is filled with oil the rotation of the motor must be checked Open the inlet port jog the motor briefly to make sure rotation is cor rect If it runs backwards and if wired three phase power re...

Page 4: ...Y PRECAUTIONS Page 2 INTRODUCTION Page 4 PERFORMANCE SPECIFICATIONS Page 6 DESCRIPTIONS Page 7 GENERAL INFORMATION Page 8 START UP Page 10 TROUBLESHOOTING Page 11 PARTS LIST EXPLODED VIEWS Page 15 WAR...

Page 5: ...____________________ Oil Type________________________________ Serial No ____________________________ Operating Vacuum________________________ Startup Date__________________________ Inlet Gas Compositi...

Page 6: ...1 28 45 70 112 176 491 Pumping Speed CFM 18 25 41 65 108 168 456 Ultimate Vacuum Torr 29 9 Hg 0 50 mm Hg Noise Level dba 64 67 68 70 76 76 82 Motor Hp 1 5 2 3 5 7 5 10 25 Pump Speed RPM 1725 1170 Oil...

Page 7: ...aust One or more internal exhaust filters separate the oil from the gas This eliminates the need for any external oil mist eliminators Each pump is equipped with an anti suckback device to prevent the...

Page 8: ...ONS HAVE BEEN MADE BUT PRIOR TO FILLING THE PUMP WITH OIL THE ROTATION OF THE MOTOR SHOULD BE CHECKED IF BACKWARD REVERSE ANY TWO LEADS OF THE THREE AT THE POWER CONNECTION VACUUM CONNECTION Use a pip...

Page 9: ...ing the oil To change the pump oil the pump must be switched off and ventilated to reach atmospheric pressure Remove the oil drain plug and drain the oil Dispose of the oil in compliance with local or...

Page 10: ...when water vapor is being pumped In some applications when the quantity of water vapor is moderate TorrVac pumps have been used with good results In these situations the pump is run until it is up to...

Page 11: ...articulate matter Replaceable element And easy change out Under vacuum conditions lubricating oils especially those with additives may behave quite differently than expected Additives may adversely af...

Page 12: ...tuck closed or partially open position due to contamination Remedy Disassemble and clean if necessary Possible cause Oil tubing fittings are loose and leaking Remedy Replace or retighten the oil fitti...

Page 13: ...U S Vacuum for instructions TROUBLE Pump smokes at the exhaust side or expels oil droplets from the exhaust Possible cause Oil suckback line needle valve closed Remedy Open needle valve on suckback li...

Page 14: ...der broke vanes while pump was running or oil broke vanes on start up Remedy Install condensate trap on the inlet of the pump Or pump was over filled with oil in oil reser voir Follow oil filling proc...

Page 15: ...MODEL TV 25D 40D Repair Kit TV 25 Pt RKIT TV25D ROC TV 40 Pt RKIT TV40D ROC...

Page 16: ...oring 255 O ring 88 Oil supply plug 260 Inlet flange 89 O ring 261 screen 95 Oil plug 265 screw 96 O ring 266 Lock washer 99 Threaded fitting 270 plug 100 Oil filter 275 Oil suckback line 105 cover 27...

Page 17: ...MODEL TV 63D 100D Repair Kit TV 63 Pt RKIT TV63D ROC TV 100 Pt RKIT TV100D ROC...

Page 18: ...ring 83 Oil sight glass 255 O ring 84 O ring 260 Inlet flange 88 Oil supply plug 261 screen 89 oring 265 screw 95 Oil plug 266 Lock washer 96 O ring 270 plug 99 Threaded fitting 275 Oil suckback line...

Page 19: ...MODEL TV 160B 250C REPAIR KIT TV 160B Pt RKIT TV160B ROC TV 250C Pt RKIT TV250C ROC...

Page 20: ...MODEL TV 160B 250C Parts List...

Page 21: ...MODEL TV 630B Repair Kit TV 630 Pt RKIT TV630 ROC...

Page 22: ...MODEL TV 630B Parts List...

Page 23: ...ms must be held for seller s inspection and returned to sellers Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTENDS BEYOND THE DESCRIPTION ON THE FACE HERE...

Page 24: ...NOTES...

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