US drives AC REGEN RGB-0200-0030-N1 Instruction Manual Download Page 9

REGENERATIVE DC COMMON BUS SUPPLY     7 

AC REGEN

  Emissions 

 

Care must be used in the routing of power and ground 
connections  to  the 

AC  REGEN  to  avoid  interference 

with  sensitive  equipment  that  may  be  nearby.    The 
cable from the drive to the 

AC REGEN carries switched 

voltages  and  should  be  routed  well  clear  of  sensitive 
equipment.  The ground conductor of the motor cable 
should be connected to the drive ground stud directly.  
Connecting this ground conductor to a cabinet ground 
point  or  ground  bus  bar  may  cause  high  frequency 
current to circulate in the ground system of 

AC REGEN 

enclosure.  
 

GROUNDING 

 
Refer to the “Recommended Power Wiring” diagram in 
figure  3  for  grounding  instructions.    The 

AC  REGEN 

must  be  connected  to  AC  system  ground  using  the 

power 

ground 

stud(s)

 

provided. 

 

Ground 

impedance  must  conform  to  requirements  of  national 
and  local industrial  codes (NEC,  VDE  0160, BSI,  etc.) 
and  should  be  inspected  and  tested  at  regular 
intervals.   

These  ground  wires  must  have  a 

current  rating  in  compliance  with  the  above 
mentioned national and local codes

.   

 
Note  that  the 

AC  REGEN  signal  common 

(COM)

 

should 

not 

be connected to the 

power ground stud

 

directly.    If  desired, 

one

  of  these  commons  may  be 

connected to 

earth ground

 at a single  point outside 

the drive enclosure.  
 
For multiple 

AC REGEN systems, if the signal common 

on  each 

AC  REGEN  is  to  be  grounded,  they  can  be 

“daisy-chained”  connected,  using  a  single 

COM

  point 

on  each 

AC  REGEN.    Note  that  this  AC  REGEN 

COM

 

“bus”  should  only  tie  to 

earth  ground

  at  only  one 

point.

 

 

Grounding Sensitive Circuits 

 
It  is  critical  to  control  the  paths  through  which  high 
frequency  ground  currents  flow.    Sensitive  circuits 
should  not  share  a  path  with  such  currents.    Control 
and  signal  conductors  should  not  be  run  near  or 
parallel to power conductors. 
 

 

Power Cabling 

 

Input  and  Output  power  connections  are  made 
through  the  power  terminal  block  and  power  ground 
stud.  The actual 

AC REGEN label markings are shown 

in  Table  4.    Maximum  torque  values  for  terminal 
connections  are  also  indicated  on  labels  next  to  the 
connection points. 

Table 4 

Power Signal Description

 

Terminal 

Description 

GND   

Power Earth Ground Stud 

L1       L2      L3 

AC LINE INPUT 

AC Line Input Terminals 

DC-      DC+ 

DC Bus Terminals 

 
Control and Signal Wiring 

 
Terminal  blocks  TB1 and TB2 on the AC REGEN main 
control  board  are  used  for  connecting  control  and 
signal wiring.  See Figure 4 for terminal block physical 
location  A  brief  summary  of  the  terminal  block 
assignments are shown in Table 5. 
 
Before  proceeding  with  any  signal  wiring,  the 
following  precautions  for  the  signal  conduit  and  wire 
must be followed:  
 

Signal Conduit Requirements 

 

Use  either  rigid  steel  or  flexible  armored  steel 
cable. 

 

The  signal  conduit  must  cross  non-signal  conduit 
at an angle of between 45

 and 90

 

Do  not  route  the  conduit  through  junction  or 
terminal boxes that have non-signal wiring. 

 

Signal Wire Requirements

 

 

 

Size and install all wiring in conformance with the 
requirements of national and local industrial safety 
regulations (NEC, VDE 0160, BSI, etc.) 

 

Use shielded wire for signal wire connections. 

 

Route  all  signal  wiring  away  from  high  current 
lines such as AC lines. 

Always run the signal wire in steel conduit.  Never run 
the signal wire with non-signal wire. 
 

 
 
 
 
 

 

Summary of Contents for AC REGEN RGB-0200-0030-N1

Page 1: ...REGENERATIVE DC COMMON BUS SUPPLY 15 HP TO 1300 HP INSTRUCTION MANUAL ...

Page 2: ...ill be subject to vibration then the enclosure should be shock mounted Safety Warnings Regenerative modules like all electrical equipment in industry if not properly installed and operated can cause personal injury Always use common sense when working around electrical equipment Make sure you read this manual before any work on the unit begins Never work on this product if you are tired or under t...

Page 3: ...y may result in personnel injury and or equipment damage WARNING An incorrectly applied or installed AC REGEN can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in damage to the Drive or motor WARNING This AC REGEN contains ESD Electrostatic Discharg...

Page 4: ...l attributes Mounting Though hole or panel mount Nema Rating Type 1 IP20 as standard Type 12 IP54 optional Construction Steel construction reduces E M I Control I O 2 Digital Inputs Regen Enable Regen Reset 2 Digital Outputs Form C dry contacts rated 115Vac 5A 30Vdc 3 5A 1 meter output Use with 100 A movement analog meter 24Vdc source Use to power operator pushbuttons and US Drives option boards 2...

Page 5: ...uses Ferraz Shawmut A50P A60X Bussmann FWH 4 Total Power Loss shown is for continuous operation at full regeneration Table 2 Class 400 Regenerative DC Common Bus Supply Models Typical Voltage 380 415 480 VAC 380 500VAC 10 to 10 Frame Designation NEMA 1 IP20 Catalog Number Drive HP2 Continuous Regen DC Bus Current Amps Continuous Motoring DC Bus Current Amps AC Current Amps Maximum Recommended AC L...

Page 6: ...240 244 225 350 1538 RGB 0500 0300 N1 350 300 342 312 450 1900 RGB 0500 0360 N1 400 360 390 355 600 2282 SIZE 3 RGB 0500 0480 N1 500 480 488 439 700 3026 RGB 0500 0540 N1 600 540 586 536 800 3390 RGB 0500 0600 N1 700 600 683 625 900 3770 RGB 0500 0720 N1 800 720 781 714 1000 4514 RGB 0500 0840 N1 900 840 878 804 1200 5250 RGB 0500 0960 N1 1000 960 976 893 1200 6002 RGB 0500 1080 N1 1300 1080 1269 ...

Page 7: ...cal damage sustained during shipment If damaged file a claim with the shipper and return for repair following the procedures outlined on the back cover If no damage is observed remove all shipping restraints and padding Check AC REGEN nameplate data for conformance with the AC power source and motor DETERMINING CONTROL LOCATION The AC REGEN is suitable for most well ventilated factory areas where ...

Page 8: ...on transformer is required are as follows 1 If the AC input power system does not have a neutral or one phase referenced to ground an isolation transformer with the neutral of the secondary grounded is highly recommended If the line to ground voltages on any phase can exceed 125 of the nominal line to line voltage an isolation transformer with the neutral of the secondary grounded is always requir...

Page 9: ...point Grounding Sensitive Circuits It is critical to control the paths through which high frequency ground currents flow Sensitive circuits should not share a path with such currents Control and signal conductors should not be run near or parallel to power conductors Power Cabling Input and Output power connections are made through the power terminal block and power ground stud The actual AC REGEN...

Page 10: ...rom the drive before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Figure 2 AC Regen Mounting Information Size 1 Nema ...

Page 11: ...om the drive before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Figure 2 2a AC Regen Mounting Information Size 2 Nem...

Page 12: ...es to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Size 3 enclosure can also be free standing with optional floor stand kit from US Drives Inc Figur...

Page 13: ...REGENERATIVE DC COMMON BUS SUPPLY 11 Figure 3 Size 1 2 3 Recommended Power Wiring ...

Page 14: ...dc logic TB1 TERM 3 Regen Reset 24 Vdc logic TB1 TERM 4 Control circuit common TB2 TERM 1 2 Normally open contact energized when Regen is ON TB2 TERM 3 4 Normally open contact energized when Regen Precharge is complete Figure 4 Main Control Board Terminal Block Layout Table 5 Terminal Blocks Description for Control Board ...

Page 15: ...rmal The first fault is automatically cleared after the control power supply stabilizes If a second fault occurs within a minute the fault is latched and clearing it requires a Regen reset LEDs at Start and Reset While the AC Regen is detecting the line frequency all LEDs except the Regen Active LED will be lit If the AC Regen reset line is held active the drive will rapidly flash every 100msec al...

Page 16: ...lease note if an on board fuse soldered to the control board is open do not attempt to replace it An open on board fuse indicates a damaged board Visual Check Check all fuses boards wire harnesses connectors bus bars and enclosure walls for discoloration Ohmic Check Check IGBT personality boards for the following Burnt or discolored resistors R1 R2 R3 6 sets per Regen Shorted D1 D2 using meter set...

Page 17: ...ated capacities whether intentional or unintentional d non authorized service repair modification transportation or installation Nor shall the manufacturer ever be liable for consequential or incidental damages including any lost profits or lost savings There are no other warranties expressed or implied which extend beyond that described herein The warranty set forth is exclusive and no other warr...

Page 18: ... in U S A THE HIGH HORSEPOWER DESIGN EXPERTS US Drives Inc 2221 Niagara Falls Boulevard P O Box 281 Niagara Falls NY 14304 0281 Tel 716 731 1606 Fax 716 731 1524 Visit us at www usdrivesinc com Products Designed and Manufactured In The United States of America ...

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