US drives AC REGEN RGB-0200-0030-N1 Instruction Manual Download Page 8

REGENERATIVE DC COMMON BUS SUPPLY     6 

Unbalanced Distribution Systems 

 

The 

AC REGEN is designed to operate on three-phase 

supply  systems  whose  line  voltages  are  symmetrical.  
Surge suppression devices are included to protect the 
AC  REGEN  from  lightning  induced  over-voltages 
between line and ground.   Where the potential exists 
for  abnormally  high  phase-to-ground  voltages  (in 
excess  of  125%  of  nominal),  or  where  the  supply 
ground  is  tied  to  another  system  or  equipment  that 
could  cause  the  ground  potential  to  vary  with 
operation,  suitable  isolation  is  required  for  the 

AC 

REGEN.    Where  this  condition  exists,  an  isolation 
transformer is strongly recommended. 
 

Ungrounded Distribution Systems 
 

All  AC  Regen  are  equipped  with  MOVs  that  provides 
voltage  surge  protection  and  phase-to-phase  plus 
phase-to-ground protection which is designed to meet 
IEEE  587.    Where  the  potential  exists  for abnormally 
high  phase-to-ground  voltages (in excess of 125% of 
nominal),  an  isolation  transformer  is  strongly 
recommended.  The MOV circuit is designed for surge 
suppression  only  (transient  line  protection),  not 
continuous  operation.  With  ungrounded  distribution 
systems,  the  phase-to-ground  MOV  connection  could 
become a continuous current path to ground. 
If  the  AC  source  for  the  AC  Regen  does  not  have  a 
ground  reference  (neutral  or  phase  ground),  an 
isolation transformer with the neutral of the secondary 
grounded  is  highly  recommended.  These  AC  Regen’s 
contain PE referenced MOV devices for input transient 
voltage limiting. Transients occurring on a non-ground 
referenced voltage source may generate excessive line 
to  ground  voltages  which  could  exceed  the  limits  of 
the  insulation  system  of  the  AC  Regen.  Under  these 
conditions,  it  is  highly  recommended  that  a  system 
level  transient  voltage  suppression  device  be 
employed in order to limit the potential line to ground 
voltage.    Contact  factory  if  the  AC  Regen  must  be 
operated on an ungrounded voltage source. 
 

Input Power Conditioning 

 

The  basic  guidelines  for  determining  if  an  isolation 
transformer is required are as follows: 

 

1.

 

If  the  AC  input  power  system  does  not  have  a 
neutral  or  one  phase  referenced  to  ground,  an 
isolation  transformer  with  the  neutral  of  the 
secondary grounded is 

highly recommended

.  

If the line-to-ground voltages on any phase can 
exceed  125%  of  the  nominal  line-to-line 
voltage,  an  isolation  transformer  with  the 
neutral  of  the  secondary  grounded,  is 

always 

required

 

2.

 

If  the  AC  line  supplying  the 

AC  REGEN  has 

power  factor  correction  capacitors  that  are 
switched in and out, an isolation transformer is 
recommended  between  the 

AC  REGEN  and  the 

capacitors. 

 

3.

 

If  the  AC  line  frequency  experiences  transient 
power  interruptions  or  significant  voltage 
spikes,  an  isolation  transformer  or  a  three 
percent (3%) reactor is recommended.  

 

Input Fusing 

 

WARNING 

AC  REGEN  does not provide input power short circuit 
fusing.    Maximum  Recommended  AC  Line  Fuses  are 
shown  in  tables  1,  2  and  3.   Note that branch circuit 
breakers  or  disconnect  switches  can  not respond fast 
enough  to provide the level of protection that the 

AC 

REGEN components require.

 

 

Input Devices 

 

WARNING 

Hardwired Stop Circuit

 

The 

AC REGEN “ENABLE” control input circuitry 

includes  solid-state  components.    If  hazards 
due 

to 

accidental 

contact 

with 

moving 

machinery  or  unintentional  flow  of  liquid,  gas 
or  solids  exist,  an  additional  hardwired  stop 
circuit  is  required  to  remove  AC  line  power  to 
the 

AC REGEN.  When AC power is removed, the 

motor  will  coast  to  a  stop.    Consequently,  an 
auxiliary braking method may be required.

 

 

 
ELECTRICAL INTERFERENCE (EMI/RFI) 
 

AC REGEN

 Immunity 

 

The  immunity  of  the 

AC  REGEN’S  to  externally 

generated  interference  is  outstanding.    No  special 
precautions  other  than  following  the  procedures 
outlined in this manual are required. 

 

It  is  recommended  that  the  coils  of  AC  and  DC 
energized contactors interfaced with the 

AC REGEN be 

suppressed with RC networks  and diodes  respectively 
or  with  similar  devices.    This  is  because  non-
suppressed  coils  (inductors)  can  generate  high 
electrical transients. 

 

In  areas  prone  to  frequent  lightning  strikes,  the 
standard  MOV’s  (Metal  Oxide  Varistors) supplied with 
the  drive  may  need  to  be  supplemented  with 
additional  surge  suppression  MOV’s  on  the  AC  line 
feeding the drive. 
 

Summary of Contents for AC REGEN RGB-0200-0030-N1

Page 1: ...REGENERATIVE DC COMMON BUS SUPPLY 15 HP TO 1300 HP INSTRUCTION MANUAL ...

Page 2: ...ill be subject to vibration then the enclosure should be shock mounted Safety Warnings Regenerative modules like all electrical equipment in industry if not properly installed and operated can cause personal injury Always use common sense when working around electrical equipment Make sure you read this manual before any work on the unit begins Never work on this product if you are tired or under t...

Page 3: ...y may result in personnel injury and or equipment damage WARNING An incorrectly applied or installed AC REGEN can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in damage to the Drive or motor WARNING This AC REGEN contains ESD Electrostatic Discharg...

Page 4: ...l attributes Mounting Though hole or panel mount Nema Rating Type 1 IP20 as standard Type 12 IP54 optional Construction Steel construction reduces E M I Control I O 2 Digital Inputs Regen Enable Regen Reset 2 Digital Outputs Form C dry contacts rated 115Vac 5A 30Vdc 3 5A 1 meter output Use with 100 A movement analog meter 24Vdc source Use to power operator pushbuttons and US Drives option boards 2...

Page 5: ...uses Ferraz Shawmut A50P A60X Bussmann FWH 4 Total Power Loss shown is for continuous operation at full regeneration Table 2 Class 400 Regenerative DC Common Bus Supply Models Typical Voltage 380 415 480 VAC 380 500VAC 10 to 10 Frame Designation NEMA 1 IP20 Catalog Number Drive HP2 Continuous Regen DC Bus Current Amps Continuous Motoring DC Bus Current Amps AC Current Amps Maximum Recommended AC L...

Page 6: ...240 244 225 350 1538 RGB 0500 0300 N1 350 300 342 312 450 1900 RGB 0500 0360 N1 400 360 390 355 600 2282 SIZE 3 RGB 0500 0480 N1 500 480 488 439 700 3026 RGB 0500 0540 N1 600 540 586 536 800 3390 RGB 0500 0600 N1 700 600 683 625 900 3770 RGB 0500 0720 N1 800 720 781 714 1000 4514 RGB 0500 0840 N1 900 840 878 804 1200 5250 RGB 0500 0960 N1 1000 960 976 893 1200 6002 RGB 0500 1080 N1 1300 1080 1269 ...

Page 7: ...cal damage sustained during shipment If damaged file a claim with the shipper and return for repair following the procedures outlined on the back cover If no damage is observed remove all shipping restraints and padding Check AC REGEN nameplate data for conformance with the AC power source and motor DETERMINING CONTROL LOCATION The AC REGEN is suitable for most well ventilated factory areas where ...

Page 8: ...on transformer is required are as follows 1 If the AC input power system does not have a neutral or one phase referenced to ground an isolation transformer with the neutral of the secondary grounded is highly recommended If the line to ground voltages on any phase can exceed 125 of the nominal line to line voltage an isolation transformer with the neutral of the secondary grounded is always requir...

Page 9: ...point Grounding Sensitive Circuits It is critical to control the paths through which high frequency ground currents flow Sensitive circuits should not share a path with such currents Control and signal conductors should not be run near or parallel to power conductors Power Cabling Input and Output power connections are made through the power terminal block and power ground stud The actual AC REGEN...

Page 10: ...rom the drive before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Figure 2 AC Regen Mounting Information Size 1 Nema ...

Page 11: ...om the drive before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Figure 2 2a AC Regen Mounting Information Size 2 Nem...

Page 12: ...es to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Size 3 enclosure can also be free standing with optional floor stand kit from US Drives Inc Figur...

Page 13: ...REGENERATIVE DC COMMON BUS SUPPLY 11 Figure 3 Size 1 2 3 Recommended Power Wiring ...

Page 14: ...dc logic TB1 TERM 3 Regen Reset 24 Vdc logic TB1 TERM 4 Control circuit common TB2 TERM 1 2 Normally open contact energized when Regen is ON TB2 TERM 3 4 Normally open contact energized when Regen Precharge is complete Figure 4 Main Control Board Terminal Block Layout Table 5 Terminal Blocks Description for Control Board ...

Page 15: ...rmal The first fault is automatically cleared after the control power supply stabilizes If a second fault occurs within a minute the fault is latched and clearing it requires a Regen reset LEDs at Start and Reset While the AC Regen is detecting the line frequency all LEDs except the Regen Active LED will be lit If the AC Regen reset line is held active the drive will rapidly flash every 100msec al...

Page 16: ...lease note if an on board fuse soldered to the control board is open do not attempt to replace it An open on board fuse indicates a damaged board Visual Check Check all fuses boards wire harnesses connectors bus bars and enclosure walls for discoloration Ohmic Check Check IGBT personality boards for the following Burnt or discolored resistors R1 R2 R3 6 sets per Regen Shorted D1 D2 using meter set...

Page 17: ...ated capacities whether intentional or unintentional d non authorized service repair modification transportation or installation Nor shall the manufacturer ever be liable for consequential or incidental damages including any lost profits or lost savings There are no other warranties expressed or implied which extend beyond that described herein The warranty set forth is exclusive and no other warr...

Page 18: ... in U S A THE HIGH HORSEPOWER DESIGN EXPERTS US Drives Inc 2221 Niagara Falls Boulevard P O Box 281 Niagara Falls NY 14304 0281 Tel 716 731 1606 Fax 716 731 1524 Visit us at www usdrivesinc com Products Designed and Manufactured In The United States of America ...

Reviews: