8
the grease to displace air pockets trapped in
the cavities in the base of the bucket.
3. Operate the pump by pressing the foot lever
a few times until delivery commences.
4. Now the pump is ready for dispensing. When
not in use, the pistol handle can be put into
the nozzle holder provided at the side of the
foot lever.
PUMP DISASSEMBLY AND
REASSEMBLY
1. Unscrew Grease Hose (20) from Holder A
sembly (15).
2. Remove four Bolts (3) & remove Rest Pad (2).
3. Open drum cover & remove four Nyloc Nuts
(18). Remove both Extension Springs (1) using
a spring pullar.
4. Remove Holder Assembly (15) & its Rubber
Seal (19). Pull out Piston (12) from the assem-
bly. Remove Grub Screw (16) from Holder As-
sembly (15) to remove Piston Spring (14) &
Steel Ball (13).
5. Remove Plunger & Bracket Assembly (4) from
grease bucket. Remove Cotter Pin (5) to sepa-
rate Plunger & Bracket Assembly (4) from Pus-
her Bracket (17). Unscrew Non Return Body (7)
to remove Steel Ball (8) & Plunger Spring (9).
6. Assemble by following the steps 1-5 in re-
verse order taking particular care of the points
given below:
• Steel Ball (8) must rest evenly on its seat over
Non Return Body (7). Also, Steel Ball (8) must
rest on the narrower edge of Plunger Spring
(9) otherwise the ball will fall into the spring
causing pump failure.
• Always lubricate O-rings and seals with grea-
se before fitting. They must be protected from
sharp edges when being fitted. Lubricate all
moving parts with grease.
• When troubleshooting, be on a lookout for
dirt in valves / ball seats, damaged O-ring / seal
& scratches in sealing surfaces.
• Apply thread sealant to ensure leak-proof
operation.
WARNING: It is recommended that any re-
pairs or services are performed by qualified ser-
vice center.
GENERAL MAINTENANCE
Using Clean Grease will give you years of trou-
ble free use. Make sure that Grease use is not
contaminated.
