UNITED CPC4000, Operation And Maintenance Manual

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©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com
Stopping a Process in Emergency Situation
If the machine needs to be stopped immediately in an emergency
situation, press the emergency stop button. This will quickly stop the
machine. The Emergency Stop Activated screen will display and the door
will unlock when the machine has stopped. Inspect the machine and make
adjustments/repairs as necessary. Reset the E-Stop by turning it
counterclockwise and pulling it out. A countdown will appear and unlock
the machine when completed. The cycle time remaining will be the same
as when the machine was stopped.
Unloading Barrels and Cradles
Unload cradles as described in Loading Cradles and remove barrels one cradle at a time. Always ensure barrels
are locked into place when jogging the turret.
5.0 Maintenance
5.1 Preventative Maintenance Schedule
Every Shift
•
Inspect and Lubricate Lid Lock Cams
•
Inspect Lid Seals.
First 25 Machine Hours
•
Inspect turret belt and tighten as needed
•
Inspect barrel chains, lubricate and adjust as needed
First 250 Machine Hours
• Inspect turret belt and tighten as needed
•
Inspect barrel chains, lubricate and adjust as needed
•
Grease turret bearings
•
Grease motor bearings
• Inspect barrel & lid linings
•
Inspect electrical connections and tighten as needed.
Every 250 Machine Hours
•
Grease turret bearings
• Grease motor bearings
• Inspect turret belt and tighten as needed
•
Inspect barrel chains, lubricate and adjust as needed
•
Inspect barrel & lid linings
• Inspect electrical connections and tighten as needed.
5.2 Maintenance
5.2.1 Replacing Main Drive Belt
1. Empty ALL barrels, insert into the cradles and latch cradle lids.
2. Turn OFF the power at the Safety Disconnect and lock the handle in this position.
3. Release the motor brake by pulling outward on the brake release knob shown in photo 5 -4 Motor Brake.