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©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com 

3.0 Operation 

3.1 Applying Power & Main Menu 

Before applying power, ensure that the electrical control box is closed and secure, and that there are no 
obvious exposed electrical conductors. To apply power to the CPC4000HD, simply connect it to a 460VAC 
power source. The display will show the initialization screen. Once initialization is complete, proceed to the 
main menu. 

After boot is complete, the Main Menu shows with buttons for Auto Operation, Manual Operation, System 
Tools, and System Help. 

WARNING: The Touch Screen is built to NEMA 4 standards and is resistant to water but can be easily damaged by sharp hard 
objects. DO NOT use any such objects to operate the touchscreen. 

3.2 Manual Operation Screen 

To begin operating the CPC manually chose the MANUAL OPERATION touch key from the Main Menu. This will 
bring up the Manual Operation screen of the CPC. 

At this level, all necessary functions can be controlled to operate the CPC. Simply press any touch key to 
operate the related function. If at any time the operator needs a brief explanation regarding the function of a 
touch key, they may do so by using the Help option in the Main Menu. 

3.2.1 Setting Manual Process Parameters 

After selecting MANUAL OPERATION from the Main Menu, the 
Manual Operation screen will appear. et the RPM by pressing the RPM 
field and entering a value, then press ENT. Set the Cycle Time by 
pressing the Cycle Time field and entering a value, then press ENT. 
Press 

to reset Cycle Time Remaining if needed. Choose FWD or REV 

to specify the direction the turret will spin or press AUTO REV. to split 
the process between forward and reverse. To start the cycle, close the 
door and press START. 

3.2.2 Jog Mode 

The CPC has two basic modes of operation, the jog mode and the run mode. The mode of operation is 
determined by the position of the door. Once the door is open, the Jog controls will be activated and the 
operator can safely position the turret for loading and unloading. 

Positioning the Turret 

When the Shutter door is open, the turret may be jogged utilizing the Hands Free Safety Button in conjunction 
with the JOG FWD or JOG REV. The Safety Jog Button is located on the left side of the cabinet below the E-
Stop. The JOG FWD and JOG REV are located on the touch screen interface. 

Barrel Rotation 

While in Jog Mode the barrels may be rotated to load or unload contents and media by utilizing the Hands 
Free Safety Jog Button in conjunction with the BARREL FWD or BARREL REV touch key. 

WARNING: Never jog the turret while any part of your body is in contact with either the barrels or the turret, or is anywhere 

Summary of Contents for CPC4000

Page 1: ...United Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 877 837 4623 deburring com CPC4000 Operation and Maintenance Manual...

Page 2: ...be indicated by the activities described herein and to avoid all potential hazards By following the instructions contained herein the user willingly assumes all risks in connection with such instruct...

Page 3: ...5 Leveling 4 2 0 Overview 6 2 1 Specifications 6 2 1 Dimensions 7 2 2 Main Components 8 3 0 Operation 9 3 1 Applying Power 9 3 2 Main Menu Error Bookmark not defined 3 3 Auto Operation 9 3 3 1 Enterin...

Page 4: ...e panel Refer to included schematics for setup details UNITED SURFACE SOLUTIONS LLC personnel are not authorized to make connections to your building s electrical system Likewise non UNITED SURFACE SO...

Page 5: ...stands in effect only when the CPC is on the isolation pads If the CPC is bolted to the floor the warranty on bearings barrels and belts will be void 1 6 Facility Interconnect Below is the facility in...

Page 6: ...10HP three phase AC motor inverter controlled Turret Speed Range 0 225 RPM fully adjustable Barrel Rotation Ratio 1 1 Barrel Construction Stainless steel with removable urethane lining Machine Enclos...

Page 7: ...Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 877 837 4623 deburring com 2 1 Dimensions Width 86 75 2 20m 134 75 3 42m with clearance Depth 50 5 1 28m 74 5 1 90m with clearance Height 58...

Page 8: ...St Santa Fe Springs CA 90670 877 837 4623 deburring com 2 2 Main Components 10HP Motor Jog Button E Stop Electrical Panel Turret Barrel Barrel Lid Separator Touch Screen Door Jog Motor Drive System Ur...

Page 9: ...etting Manual Process Parameters After selecting MANUAL OPERATION from the Main Menu the Manual Operation screen will appear et the RPM by pressing the RPM field and entering a value then press ENT Se...

Page 10: ...the cam in a downward manner using the tool provided WARNING Barrels may become pressurized Some processes can generate super heated steam in as little as 10 minutes Open slowly use caution Closing Ba...

Page 11: ...type the height of the media measured as inches below the top of the barrel and press ENTER Example MC CACC 18x1132 2 If two types of media are used enter Media Type B Press CONTINUE The Compound Dat...

Page 12: ...load each barrel with the correct amount of compound water media and parts To load a barrel first remove it from the cradle Do this by pulling the pin rotating the lockbar and pulling it out To open a...

Page 13: ...t 5 0 Maintenance 5 1 Preventative Maintenance Schedule Every Shift Inspect and Lubricate Lid Lock Cams Inspect Lid Seals First 25 Machine Hours Inspect turret belt and tighten as needed Inspect barre...

Page 14: ...nspect the sprocket for wear Replace Bearing Sprocket Assemble if necessary Torque sprocket retainer nut to 50 ft lbs 7 Remove the chain by means of the master link Clean with mild solvent if necessar...

Page 15: ...ring to be replaced is conveniently located and set the motor brake 5 Remove the two 2 retaining bolts holding the idler arm assembly in place and remove the Idler arm from the turret 6 Loosen the set...

Page 16: ...ring to be removed and slide it off the shaft If replacing the bearing on the Drive Side loosen the Sprocket Setscrews and remove both sprockets followed by the bearing 13 Install the new Turret Beari...

Page 17: ...ower Supply on the PLC also powers the Interface If there is power to the Drive Inverter and not to the PLC first check fuses then replace the Power Supply if needed No input voltage Check that the ma...

Page 18: ...lem Item to Check Remarks No power to the machine Verify that the Power Indicator is lit Follow the procedures under Interface Not Functioning Drive error or overload Check Drive Keypad for error code...

Page 19: ...ons on the sealing surfaces Review the section Closing Loading Barrels for procedures to eliminate this problem Process too hot Verify that the process is not building up significant heat and pressure...

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