United States Stove Company 7700 Manual Download Page 24

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MASONRY CHIMNEY

Ensure that a masonry chimney meets the minimum standards of the National Fire Protection Association (NFPA) by having it inspected

by a professional. Make sure there are no cracks, loose mortar or other signs of deterioration and blockage. Have the chimney cleaned

before the furnace is installed and operated. When connecting the furnace through a combustible wall to a masonry chimney, special

methods are needed as explained in the

“Combustible Wall Chimney Connector Pass-Throughs”

Section.

Summary of Contents for 7700

Page 1: ...e July 2016 Report Number 0215WH053E All data and information contained in this report are confidential and proprietary to United States Stove Company Its significance is subject to the adequacy and r...

Page 2: ...t dated June 2016 AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories QA Review ___________________________ Alex Tiegs President OMNI Test Laborat...

Page 3: ...BELING OWNER S MANUAL 9 4 TEST RESULTS 43 Introduction 44 Summary Tables Table 1 1 Heat Output 45 Table 1 2 Emissions Efficiency 45 Table 1 3 Weighted Average 45 Table 1 4 Test Facility Conditions 46...

Page 4: ...United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 1 Photographs Appliance Description...

Page 5: ...ed States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 United States Stove Company 7700 Test Dates Octo...

Page 6: ...fully closed to maintain a set point temperature Minimum air inlet is defined by five 0 470 diameter hole and two 0 350 diameter hole in the primary damper In the lower front of the unit the secondary...

Page 7: ...7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 2 Quality Assurance Quality Con...

Page 8: ...esting laboratory designated TL 130 To perform product safety testing as a Certification Organization by the Standards Council of Canada SCC Serving as a testing laboratory for the certification of wo...

Page 9: ...odel 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 3 Labeling Owner s Manual...

Page 10: ...10...

Page 11: ...lation is to be preformed by a qualified installer SAVE THESE INSTRUCTIONS French version is available for download from the US Stove website http www usstove com La version fran aise est disponible p...

Page 12: ...rning products By heating with wood you re helping to CONSERVE ENERGY Wood is our only Renewable Energy Resource Please do your part to preserve our wood supply Plant at least one tree each year Futur...

Page 13: ...n good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading door left cracked for 10 seconds p...

Page 14: ...NSTALLATION The following is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Po...

Page 15: ...ical power return fresh air ductwork and supply air ductwork This furnace may be installed in three different configurations 1 Stand alone wood furnace 2 Add on wood furnace The furnace also has sever...

Page 16: ...ce Clearance Rear 36 915 Back wall Arri re Mur Side wall Paroi Lat rale Side wall Paroi Lat rale Back wall Arri re Mur Side wall Paroi Lat rale Side wall Paroi Lat rale C B A J K L H E E D D Side wall...

Page 17: ...nce with NFPA 90B 2 1 3 When installing this furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizont...

Page 18: ...llation with a few additional requirements listed below U U The return air will duct directly to the return of the new furnace and not be pulling through any other furnace U U The output of the existi...

Page 19: ...wiring diagram 8 Connect the damper servo motor wires harness extension to the fan control box and route to the servo motor Route wires behind side access panel 9 If required install the filter into t...

Page 20: ...he vent housing 2 into slots on the fresh air weldment 1 located on the opposite side of where the other intake cover 3 or 4 was put Use two more screws 8 to fasten the vent housing 2 to the fresh air...

Page 21: ...talled proceed by installing the ColdAir Plenum Box 1 onto the Filter Box with the round hole towards the furnace The Cold Air Plenum 1 should slip down inside the Filter Box with the offset pieces ca...

Page 22: ...ductwork Drill a 7 8 hole for the fan limit control sensor rod to pass through into the ductwork The center of the limit control needs to be installed 14 from the rear of the furnace on the left side...

Page 23: ...uld be double or triple wall pipe to ensure proper draft The chimney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an inter...

Page 24: ...professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace t...

Page 25: ...or and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass i...

Page 26: ...er end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and request the lates...

Page 27: ...e manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to th...

Page 28: ...gher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods DO NOT BURN Burning these materials may r...

Page 29: ...this would mean not to load your furnace more than of the way up the door opening OPERATION Controlled combustion is the most efficient technique for wood heating because it enables you to select the...

Page 30: ...ke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up of creosote is promoted Above 500 degrees heat is wasted since a too...

Page 31: ...start up and a high burn rate to increase the stove temperature Be considerate of the environment and only burn dry wood Burn small intense fires instead of large slow burning fires when possible Lear...

Page 32: ...over the combustion maximum efficiency and security To change the door gasket simply remove the damaged one Carefully clean the available gasket groove apply a high temperature silicone sold for this...

Page 33: ...23 REPLACEMENT PARTS 10 17 23 20 31 30 18 21 7 26 6 26 8 16 9 28 1 3 32 33 29 5 12 15 14 13 22 19 24 11 2 34 27 4 33...

Page 34: ...ONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY 35 35 36 40 37...

Page 35: ...ARRANTY COMPONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY 55...

Page 36: ...Weldment 1 30 40246 Flue Collar 6 C I 1 31 88032 Gasket Flue Collar 1 Key Number Part Number Description Qty 32 610024 Damper 1 33 88222 Damper Gasket 1 34 891135 Handle Spring Lg Nickel 2 35 892347 D...

Page 37: ...e size Imperial gallon hour x 140 000 x E 1 1 x t E Average heat generator efficiency 0 75 t Temperature rise C b Electric furnace Re Electrical energy input rate kW t Temperature rise C c Gas furnace...

Page 38: ...28 NOTES 38...

Page 39: ...29 NOTES 39...

Page 40: ...____ Company ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 D...

Page 41: ...er 3 Painted surfaces brass or brass colored surfaces 4 5 Transportation or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential spe...

Page 42: ...meplate attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number___________________________________________ 2 The part description...

Page 43: ...00 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 4 Sampling Procedures and Test Re...

Page 44: ...he altitude of the laboratory is 68 feet above sea level ITS representative Danick Power conducted the certification testing and completed all testing by October 9th 2014 The 7700 wood furnace was tes...

Page 45: ...3 76 of max 40300 37488 287 42 20 IV Max capacity 62000 61900 184 45 40 Table 1 2 Emissions Efficiency CAT Qin Btu Qout Btu N ET g E lb mmBTU I 302 119 215 836 64 4 30 8 0 315 II 300 860 172 253 53 3...

Page 46: ...3 76 29 57 20 19 4 74 77 29 85 18 17 Table 1 5 1 Fuel Measurement and Crib Description Summary PRETEST Run Pretest Fuel Weight Starting weight in lbs Pretest Moisture Dry basis Coal Bed Weight lbs 1 4...

Page 47: ...l Gas Measurements Velocity ft sec Flow Rate dscf min Temperature F 1 636 13 58 264 2 89 9 2 184 13 02 232 5 145 8 3 287 13 39 250 6 111 8 4 429 13 39 262 0 94 8 Table 1 7 Pretest Configurations Run O...

Page 48: ...n target output 2 Fuel Loading Completed by 1 minute Door Closed at 1 minute Primary Air Began modulating upon reaching target output Secondary Fixed Fan Auto Varied manually to maintain target output...

Page 49: ...n the weighted average emission level results one in the below 35 category one in the 35 to 53 category one in the 53 to 76 category and one at maximum The weighted particulate emission rate was measu...

Page 50: ...odel 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Appendix 1 Intertek Test Report 50...

Page 51: ...tested material product or service must first be approved in writing by Intertek The observations and test results in this report are relevant only to the sample tested This report by itself does not...

Page 52: ...EL PROPERTIES 6 III F START UP OPERATION 7 IV SAMPLING SYSTEM 7 IV A SAMPLING LOCATIONS 7 IV A 1 DILUTION TUNNEL 8 IV B OPERATIONAL DRAWINGS 9 IV B 1 STACK GAS SAMPLE TRAIN 9 IV B 2 DILUTION TUNNEL SA...

Page 53: ...ncy results the evaluation was conducted on October 6th 7th 8th and 9th at Polytests Inc facility located at 695 B Rue Gaudette St jean sur richelieu and situated at an elevation of 68 feet above sea...

Page 54: ...ed ET g E g MJ E g hr E g Kg E g hr 10 000Btu I 302 119 215 836 64 4 30 8 0 135 2 9 1 92 0 135 II 300 860 172 253 53 3 31 5 0 173 4 4 1 97 0 256 III 294 565 179 945 58 1 29 3 0 154 6 1 1 87 0 341 IV 3...

Page 55: ...7 488 61 900 Cordwood 8552 3 Btu lb Higher Heating Value III PROCESS DESCRIPTION III A DISCUSSION RUN 1 October 6th 2014 The hand fire wood furnace was set to a category 1 burn rate The air inlet is m...

Page 56: ...imum air inlet is define by five 0 470 diameter hole and two 0 350 diameter hole in the primary Damper refer drawing for all details In the lower front of the unit the secondary air inlet is 1inch X 1...

Page 57: ...ad of the sampling section See Figure 3 The sampling section is a continuous 14 foot section of 8 inch diameter pipe straight over its entire length Tunnel velocity pressure is determined by a standar...

Page 58: ...Client QC inc Date March 6 2011 Project No Page 8 of 13 IV A 1 DILUTION TUNNEL...

Page 59: ...Client QC inc Date March 6 2011 Project No Page 9 of 13 IV B OPERATIONAL DRAWINGS IV B 1 STACK GAS SAMPLE TRAIN IV B OPERATIONAL DRAWINGS IV B 1 STACK GAS SAMPLE TRAIN...

Page 60: ...Client QC inc Date March 6 2011 Project No Page 10 of 13 IV B 2 DILUTION TUNNEL SAMPLE SYSTEMS Figure 3...

Page 61: ...x D An integral part of the post test calibration procedure is a leak check of the pressure side by plugging the system exhaust and pressurizing the system to 10 W C The system is judged to be leak fr...

Page 62: ...easured and must not exceed 0 02 CFM or 4 of the sampling rate Leak checks are performed checking the entire sampling train not just the dry gas meters Pre test and post test leak checks are conducted...

Page 63: ...TIONS The Wood Furnace model Golden Eagle 7700 produced by US Stove has been found to be in compliance with the applicable performance and construction requirements of the following criteria CSA B415...

Page 64: ...4 2 122 0 17 429 9 64 4 115 2 11 7 64 4 134 2 18 451 6 65 0 119 4 11 1 64 9 137 8 19 465 5 65 2 123 0 10 5 65 2 146 9 20 479 8 65 9 126 2 9 9 65 8 103 4 20 479 8 65 9 126 2 9 9 65 8 103 4 21 489 9 65...

Page 65: ...2 126 6 63 539 5 69 1 142 4 41 1 69 2 124 6 64 539 6 69 1 143 2 40 2 68 9 123 9 65 540 6 67 8 141 9 39 9 67 9 123 5 66 540 4 69 5 142 4 39 6 69 5 123 6 67 542 3 68 3 143 1 39 0 68 3 123 5 67 542 3 68...

Page 66: ...126 5 110 507 1 70 1 139 4 23 8 70 0 125 9 111 507 0 69 5 139 2 23 4 69 5 125 8 112 507 6 69 9 138 5 23 5 70 0 134 0 113 507 7 70 9 138 1 23 2 71 1 127 0 114 507 3 70 7 138 6 22 9 70 5 129 0 114 507...

Page 67: ...4 119 8 157 319 9 70 6 93 7 16 3 70 6 139 7 158 317 1 70 0 92 8 16 1 70 0 154 5 159 313 3 70 5 92 3 15 9 70 5 173 5 160 309 5 70 4 92 0 16 4 70 3 122 8 161 305 9 70 4 91 8 15 7 70 1 118 8 161 305 9 7...

Page 68: ...2 204 293 1 71 1 110 1 51 6 71 1 154 4 205 309 3 71 6 107 7 43 9 71 7 153 0 206 341 6 71 7 110 2 43 5 71 7 152 4 207 370 7 71 9 113 8 43 2 71 9 151 4 208 394 6 71 7 117 3 42 9 71 8 155 4 208 394 6 71...

Page 69: ...6 122 5 251 326 6 72 9 97 1 33 5 72 9 150 0 252 327 1 72 8 97 3 33 2 72 8 173 9 253 327 6 73 7 97 3 32 7 73 7 125 3 254 327 6 72 8 97 3 32 8 72 6 123 3 255 327 9 72 2 97 0 32 6 72 3 153 6 255 327 9 72...

Page 70: ...8 147 5 298 306 9 74 5 95 7 24 9 74 7 122 0 299 307 0 74 7 95 4 23 8 74 6 119 6 300 307 3 73 8 95 4 23 9 73 8 136 8 301 307 4 74 1 95 4 23 7 74 1 147 1 302 307 3 74 6 95 3 23 5 74 6 159 3 302 307 3 74...

Page 71: ...4 121 2 345 302 0 75 1 95 4 16 4 75 0 119 6 346 301 6 75 3 95 3 16 3 75 3 130 6 347 301 1 75 0 95 1 16 1 74 9 149 5 348 301 3 74 8 95 2 15 9 74 8 168 5 349 301 1 75 3 95 5 16 1 75 5 127 6 349 301 1 75...

Page 72: ...10 7 73 6 170 3 392 263 5 73 8 90 8 10 6 73 8 171 7 393 262 8 74 1 90 7 10 3 74 0 130 5 394 262 1 73 9 90 5 10 1 74 0 123 0 395 261 3 73 7 90 6 11 2 73 9 118 7 396 260 7 74 0 90 4 10 1 74 1 117 8 396...

Page 73: ...73 2 154 0 439 218 7 73 1 86 9 7 6 73 1 147 3 440 218 4 73 0 86 8 7 6 73 1 135 0 441 217 8 73 0 86 7 7 6 73 0 121 0 442 217 1 73 5 86 7 8 0 73 6 112 4 443 216 5 73 1 86 7 7 4 73 1 162 5 443 216 5 73 1...

Page 74: ...72 6 134 1 486 196 1 72 4 83 4 6 0 72 3 120 9 487 195 5 72 3 83 6 5 8 72 3 153 4 488 195 3 72 5 83 7 5 8 72 6 134 9 489 194 9 72 5 83 6 5 9 72 7 111 8 490 194 6 72 6 83 6 5 7 72 6 154 0 490 194 6 72 6...

Page 75: ...76 0 153 0 533 182 8 76 1 84 7 4 7 76 1 145 1 534 182 9 76 3 84 8 4 7 76 4 111 0 535 182 5 76 2 84 7 4 6 76 2 149 9 536 182 4 76 3 84 6 4 7 76 3 126 7 537 182 2 76 1 84 7 4 6 76 1 152 6 537 182 2 76 1...

Page 76: ...76 3 146 8 580 180 0 76 5 84 2 3 7 76 5 113 7 581 179 9 76 2 84 3 3 5 76 2 149 7 582 179 8 76 3 84 2 3 5 76 4 135 5 583 179 8 76 3 84 2 3 6 76 4 136 2 584 179 9 76 5 84 3 3 5 76 5 147 2 584 179 9 76 5...

Page 77: ...76 2 151 6 627 182 5 76 4 83 9 2 4 76 4 140 8 628 182 8 76 5 83 9 3 2 76 5 109 8 629 182 5 76 4 83 9 2 3 76 4 150 1 630 182 6 76 3 83 8 2 4 76 3 131 2 631 182 8 76 3 83 9 2 3 76 3 154 1 631 182 8 76 3...

Page 78: ...76 3 148 9 674 181 6 76 0 83 3 1 2 76 0 126 5 675 181 4 76 0 83 3 1 2 76 0 151 9 676 181 2 76 1 83 4 1 2 76 1 144 2 677 181 4 76 1 83 4 1 3 76 1 111 8 678 181 1 76 0 83 4 1 1 76 0 149 9 678 181 1 76 0...

Page 79: ...4 75 7 82 6 0 5 75 7 140 3 710 176 3 75 6 82 5 1 2 75 6 109 4 711 176 1 75 7 82 6 0 4 75 7 145 4 712 176 0 75 8 82 5 0 5 75 8 120 5 713 175 9 75 6 82 5 0 4 75 6 148 0 714 175 7 75 7 82 5 0 4 75 7 134...

Page 80: ...104 13 0 144 0 148 29 0 2084241 102 68 105 27 0 144 0 148 30 0 2061459 100 31 102 98 0 144 0 148 31 0 2106775 101 54 104 09 0 144 0 148 32 0 2084236 101 54 104 09 0 144 0 148 32 0 2084236 101 32 103...

Page 81: ...100 0 2077751 101 90 104 44 0 143 0 147 101 0 2077779 102 20 104 91 0 143 0 147 102 0 2068011 101 85 104 42 0 143 0 147 103 0 2077781 102 25 105 23 0 143 0 147 104 0 206149 102 16 104 89 0 143 0 147 1...

Page 82: ...03 70 0 142 0 146 173 0 2077813 100 79 103 04 0 143 0 146 174 0 2090768 101 55 103 66 0 143 0 146 175 0 2077813 100 56 102 99 0 143 0 146 176 0 2090764 101 57 104 12 0 142 0 146 177 0 2068047 100 78 1...

Page 83: ...9 20 101 44 0 143 0 146 246 0 2116439 101 66 104 23 0 142 0 146 247 0 2059526 99 42 101 89 0 142 0 146 248 0 2106832 100 72 102 98 0 142 0 146 249 0 2084316 100 63 102 66 0 143 0 146 250 0 2090773 99...

Page 84: ...2 99 07 101 57 0 142 0 146 319 0 2106839 99 19 101 57 0 142 0 146 320 0 2106842 99 77 102 35 0 142 0 146 321 0 2090758 100 18 102 66 0 142 0 146 322 0 2084305 99 99 102 34 0 142 0 146 323 0 2090761 99...

Page 85: ...8 101 11 0 143 0 146 392 0 2116409 99 14 101 58 0 143 0 146 393 0 2106824 97 78 100 37 0 143 0 146 394 0 2132295 98 59 101 12 0 143 0 147 395 0 2116412 98 54 101 14 0 143 0 147 396 0 2116415 98 61 101...

Page 86: ...36 100 99 0 143 0 147 465 0 2122755 98 07 100 53 0 143 0 147 466 0 2132262 98 57 100 99 0 143 0 147 467 0 2122753 98 70 101 29 0 143 0 147 468 0 2116375 98 82 101 30 0 143 0 147 469 0 2116385 97 68 10...

Page 87: ...92 100 63 0 143 0 147 538 0 2132241 97 64 100 34 0 143 0 147 539 0 213857 98 56 101 40 0 143 0 147 540 0 2116356 99 06 101 86 0 143 0 147 541 0 2106766 98 33 101 09 0 143 0 147 542 0 2122729 97 71 10...

Page 88: ...99 19 101 99 0 144 0 148 605 0 2106755 98 56 101 22 0 144 0 148 606 0 2122719 98 56 101 22 0 144 0 148 606 0 2122719 98 73 101 52 0 144 0 148 607 0 211634 98 64 101 53 0 143 0 148 608 0 211634 98 33 1...

Page 89: ...105 85 0 167 0 170 29 0 1867295 105 04 106 26 0 167 0 170 30 0 1859134 105 07 106 26 0 168 0 170 31 0 1859131 104 53 105 76 0 168 0 170 32 0 1867292 104 53 105 76 0 168 0 170 32 0 1867292 104 84 106...

Page 90: ...1944459 99 23 100 36 0 167 0 169 100 0 1911998 98 07 99 29 0 167 0 169 101 0 1931379 97 20 98 52 0 166 0 169 102 0 1945056 97 81 99 14 0 166 0 169 103 0 1931382 96 92 98 14 0 166 0 169 104 0 1949682...

Page 91: ...25 98 88 99 93 0 168 0 170 159 0 1891605 97 76 98 81 0 168 0 170 160 0 191291 97 25 98 52 0 167 0 170 161 0 1918219 98 32 99 48 0 167 0 170 162 0 1899685 97 31 98 51 0 167 0 170 163 0 1918223 98 24 99...

Page 92: ...28 0 194779 105 99 104 37 0 166 0 165 29 0 1963436 106 84 105 13 0 166 0 164 30 0 194779 106 29 104 25 0 166 0 164 31 0 1963435 106 11 104 32 0 166 0 164 32 0 1963439 106 11 104 32 0 166 0 164 32 0 19...

Page 93: ...0 166 0 164 100 0 1963444 105 33 103 68 0 166 0 164 101 0 1947795 105 02 103 38 0 166 0 164 102 0 1954065 105 04 103 50 0 166 0 164 103 0 1953859 106 04 104 16 0 166 0 164 104 0 1941494 104 60 102 64...

Page 94: ...101 17 99 52 0 166 0 164 173 0 2006614 100 00 98 74 0 166 0 164 174 0 2021821 100 21 98 98 0 165 0 164 175 0 2015744 101 09 99 45 0 166 0 164 176 0 2006624 100 53 99 01 0 166 0 164 177 0 2015742 100...

Page 95: ...00 04 98 62 0 167 0 165 246 0 2006592 99 33 97 86 0 167 0 165 247 0 20218 101 38 99 98 0 167 0 165 248 0 1978944 98 22 97 13 0 166 0 165 249 0 2036876 100 85 99 37 0 166 0 165 250 0 1991282 98 40 97 4...

Page 96: ...ns 102 43 100 96 0 166 0 165 285 0 1969651 101 44 99 87 0 167 0 165 286 0 1991288 100 23 99 12 0 166 0 165 287 0 2006598 Data 2014 10 08 p 1243 CSA B 415 run3 cat 3 Page 5 Data 2014 10 08 p 1243 CSA B...

Page 97: ...102 09 0 163 0 166 29 0 2013375 101 09 102 83 0 163 0 166 30 0 2020001 102 29 104 05 0 163 0 166 31 0 2013374 104 29 106 02 0 163 0 166 32 0 1989967 104 29 106 02 0 163 0 166 32 0 1989967 105 73 107 6...

Page 98: ...0 166 100 0 2020001 99 34 100 79 0 163 0 166 101 0 2043059 99 47 100 77 0 163 0 166 102 0 2043057 99 56 100 79 0 163 0 166 103 0 2043065 99 83 101 05 0 163 0 166 104 0 2036505 100 08 101 37 0 163 0 16...

Page 99: ...36513 99 41 100 81 0 163 0 166 173 0 202992 99 14 100 84 0 163 0 166 174 0 2029911 98 68 100 19 0 163 0 166 175 0 2043062 100 41 101 67 0 163 0 166 176 0 2013369 100 77 102 15 0 163 0 166 177 0 200338...

Page 100: ...86 100 17 0 164 0 167 246 0 2036101 99 78 101 28 0 164 0 167 247 0 201336 99 62 101 29 0 163 0 167 248 0 2013364 98 97 100 45 0 163 0 167 249 0 2029899 98 80 100 13 0 164 0 167 250 0 203649 98 32 99...

Page 101: ...0 167 319 0 2029876 100 70 102 12 0 164 0 167 320 0 203648 102 32 103 85 0 164 0 167 321 0 2003342 101 66 102 97 0 164 0 167 322 0 2019976 100 85 102 49 0 164 0 167 323 0 2029873 101 07 102 49 0 163 0...

Page 102: ...6 391 0 2003357 101 44 102 70 0 163 0 166 392 0 2019989 100 83 102 18 0 164 0 166 393 0 2029907 101 37 102 69 0 164 0 166 394 0 2019991 101 05 102 13 0 164 0 166 395 0 2029904 101 71 103 03 0 164 0 16...

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Page 104: ...Run 1 Cat 1...

Page 105: ...run 2 Cat 4...

Page 106: ...Run 3 cat 3...

Page 107: ...Run 4 Cat 2...

Page 108: ......

Page 109: ...on of test units 2 Set up of test units 3 Preliminary testing to establish unit operating procedures and familiarity with operating controls 4 Calibration of test equipment 5 Set up checking and opera...

Page 110: ...t results will not be released until unit passes safety tests without modification unless authorized by laboratory manager B UNIT SET UP 1 All new units must be operated for a breaking in period as fo...

Page 111: ...g the unit on the scale In some cases the required thermocouple locations will be inaccessible on finished units These units should have thermocouples installed by the manufacturer during construction...

Page 112: ...ation a With no fire in unit allow reading to stabilize O2 should be 20 93 CO and CO2 should equal O b Flow the calibration gas in the unit and start stop watch Note the time required for each unit to...

Page 113: ...a Clean probes and filter holder front housings carefully and desiccate for at least 24 hours prior to use b Filters should be numbered and filter and probe combinations labeled prior to use c Weigh d...

Page 114: ...eakage rates in excess of 0 04 X 0 15 0 006 CFM are not acceptable Record leakage rates on form no EPA 5 TP e Once leakage check is satisfactory unplug probe and set flow to appropriate rate for test...

Page 115: ...m no EPA 9 TP 2 Check draft imposed on cold stove with all inlets closed and a draft gauge in the chimney If draft is greater than 0 005 inches water column adjust tunnel to stack gap until draft is l...

Page 116: ...re all doors and controls must be set to final positions for duration of test f An alarm will sound an audible signal at the 10 minutes intervals This signal a reading interval You must verify at each...

Page 117: ...rs still assembled and filters in desiccator Allow 24 hour desiccation before weighing 4 Weigh probe filter holder units and filters at two 2 hour intervals until weight change between weighings is le...

Page 118: ...te concentration CS 5 A 5 Adjustment factor for alternative pitot tube placement FP 6 A 6 Average dilution tunnel gas velocity VS 7 A 7 Average dilution tunnel gas flow rate Qsd 9 A 8 Particulate emis...

Page 119: ...hr lb hr WWD Total mass of wood burned wet basis during the test run kg lb Total time of test run minutes MW Average moisture in test fuel charge wet basis To convert from dry basis to wet basis moist...

Page 120: ...rage pressure differential across the orifice meter is not calculated Equation used Nomenclature Vm std Volume of gas sample measured by the digital mass flow controller corrected to standard conditio...

Page 121: ...Total amount of particulate matter collected mg F1 Particulate matter collected on front filter mg F2 Particulate matter collected on second filter mg PF Post test weight gain of probe and filter hold...

Page 122: ...stack gas or dilution tunnel dry basis corrected to standard conditions g dsm3 g dscf mn Total amount of particulate matter collected in the sampling train mg Vm std Volume of gas sample measured cor...

Page 123: ...d measurement at the point selected for pitot tube placement mm H2O1 2 in H2O 1 2 FP Adjustment factor for correcting P values when point of average tunnel velocity is not selected for pitot tube plac...

Page 124: ...tructed according to Method 2 specifications FP Pitot tube correction factor C 9E F Average square root of each individual velocity head P P Velocity head dilution tunnel gas mm H2O in H2O Pbar Barome...

Page 125: ...Sample calculation 85 49 4 2M3 N de def gd X H7I 7 0 99 1 007 0 21225 H7I 7K 581 29 96 H 0 036 H 28 78hi hi kh VS 14 85 ft sec...

Page 126: ...ctional area of dilution tunnel m2 ft2 Tstd Standard absolute temperature 293 K R TS avg Average absolute dilution tunnel temperature K R or 273 ts for metric units 460 ts for English units tS Dilutio...

Page 127: ...matter in stack gas or dilution tunnel gas dry basis corrected to standard conditions g dscm3 g dscf Cf blank correction g dscm3 g dscf Qsd Total gas flow rate dry basis corrected to standard conditio...

Page 128: ...gas velocity in the dilution tunnel ft min VSi Average gas velocity in the dilution tunnel during the ith 10 minutes interval ft min Tm Absolute average digital mass flow controller temperature K R T...

Page 129: ...um filter face velocity during the test run m min ft min VmL Largest 10 minute interval metered gas volume value recorded during the test run dm3 dcf FA Filter area exposed to gas sample during train...

Page 130: ...recision Equation used f F 7 F 7 100 7 5 Nomenclature Dual train precision Deviation between emission rate s train 1 and 2 Total emission train 1 g Total emission train 2 g Sample calculation e z fz w...

Page 131: ...over the duration of the test run relative to the instrument range R The difference between the analyzer response at the end of the test run and the known calibration gas value ppmv or Span The upper...

Page 132: ...A 13 Heat output rate Equation used HM I M lg Nomenclature Qout Total heat output BTU Total sampling time hr Sample calculation HM I M 1347369 244 60 Heat output rate 331320 Btu hr...

Page 133: ...d efficiency Equation used d lg l 100 Nomenclature del Delivered heating efficiency Qout Total heat output Btu Qin Total heat input available in test fuel charge Btu Sample calculation d 1347369 16326...

Page 134: ...d nde Z G n 453 59 lg 10f Nomenclature Elbs MM Btu Output Emission rate in pounds per million Btu s of heat output ET Total particulate emissions for the full test run g Sample calculation nde Z G 48...

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Page 168: ...9769 3 0 8288 61 8287 61 1 000 67 64 1 003 190220 580 190190 940 1 047 67 28 1 0482 1 0446 Average calibration factor 1 0097 Previous cal factor minus Average cal factor Divided by Previous cal facto...

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Page 171: ...2 4 958 126121 630 125974 530 5 195 86 9 5 0153 1 0116 4 0 20 56 0 25 548 81 543 81 5 000 75 74 4 941 126268 180 126121 630 5 175 87 98 4 9867 1 0092 5 0 18 01 0 28 553 82 548 81 5 010 77 36 4 936 126...

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