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170761-UIM-B-0406

2

Unitary Products Group

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s delivery receipt. A separate request for
inspection by the carrier’s agent should be made in writing. See Local
Distributor for more information.

LIMITATIONS

The unit should be installed in accordance with all National, State, and
Local Safety Codes and the limitations listed below:

1.

Limitations for the indoor unit, coil, and appropriate accessories
must also be observed.

2.

The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed
to operate against any additional external static pressure.

3.

The maximum and minimum conditions for operation must be
observed to assure a system that will give maximum performance
with minimum service.

4.

The maximum allowable line length for this product is 75 feet.

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, for air discharge, and for service access. See Figure 1.

NOTE: For multiple unit installations, units must be spaced a minimum

of 18 inches apart. (Coil face to coil face.)

If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.

Provide an adequate structural support.

ADD-ON REPLACEMENT/RETROFIT

The following steps should be performed in order to insure proper sys-
tem operation and performance.

1.

Change-out of the indoor coil to an approved R-22 coil/ condens-
ing unit combination with the appropriate metering device.

2.

If the outdoor unit is being replaced due to a compressor burnout,
then installation of a 100% activated alumina suction-line filter
drier is required, in addition to the factory installed liquid-line drier.
Operate the system for 10 hours. Monitor the suction drier pres-
sure drop. If the pressure drop exceeds 3 psig, replace both the
suction-line and liquid-line driers. After a total of 10 hours run time
where the suction-line pressure drop has not exceeded 3 psig,
replace the liquid line drier, and remove the suction-line drier.
Never leave a suction-line drier in the system longer than 50 hours
of run time.

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
Maintain the clearances shown in Figure 1 and install the unit in a level
position.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.

AIR TEMPERATURE AT 

OUTDOOR COIL, °F

AIR TEMPERATURE AT 

INDOOR COIL, °F

Min.

Max.

Min.

Max.

DB

Cool

DB 

Heat

DB

Cool

DB 

Heat

WB 

Cool

DB 

Heat

WB 

Cool

DB 

Heat

50

-10

115

75

57

50

1

1. Operation below this temperature is permissible for a short period of 

time, during morning warm-up.

72

80

 FIGURE 1: Typical Installation

THERMOSTAT

NEC CLASS 1

WIRING

TO INDOOR
BLOWER

NEC CLASS 2
WIRING

TO COIL

WEATHERPROOF

DISCONNECT SWITCH

48” OVERHEAD
CLEARANCE

24” SERVICE
ACCESS
CLEARANCE

18” FRONT

& SIDES

NOTE:

ALL OUTDOOR WIRING MUST BE WEATHERPROOF

SEAL OPENINGS WITH
PERMAGUM OR EQUIVALENT

The outdoor unit should not be installed in an area where mud or
ice could cause personal injury. Remember that condensate will
drip from the unit coil during heat and defrost cycles and that this
condensate will freeze when the temperature of the outdoor air is
below 32°F.

Summary of Contents for HC3A Series

Page 1: ...r moderate injury It is also used to alert against unsafe practices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could ca...

Page 2: ...or burnout then installation of a 100 activated alumina suction line filter drier is required in addition to the factory installed liquid line drier Operate the system for 10 hours Monitor the suction...

Page 3: ...oor unit is above the indoor coil oil trapping is necessary An oil trap should be provided for every 20 ft of rise See Figure 2 PRECAUTIONS DURING LINE INSTALLATION 1 Install the lines with as few ben...

Page 4: ...5 Slide the grommet away from the vapor connection at the indoor coil Braze the vapor line to the evaporator vapor connection After the connection has cooled slide the grommet back into original posi...

Page 5: ...rous copper alloy material such as Silfos 5 or equivalent DO NOT use soft solder Install the TXV bulb to the vapor line near the equalizer line using the two bulb clamps furnished with the TXV assembl...

Page 6: ...posed glass or appliances drafts from outside doors or supply air grilles 5 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat NOTE To eliminate errat...

Page 7: ...rated charging cylinder or accurate weighing device is avail able add refrigerant accordingly Otherwise model specific charging charts are provided in Tables 12 18 for cooling mode only There is no ac...

Page 8: ...5 212 105 242 115 94 56 124 71 154 84 184 96 214 106 244 115 96 57 126 72 156 85 186 97 216 107 246 116 98 58 128 73 158 86 188 97 218 107 248 117 100 59 130 74 160 87 190 98 220 108 250 117 102 60 13...

Page 9: ...isplay various types of diagnostic information LED1 is red and LED2 is green The location of the LED s is shown in Figures 10 and 13 These LED s are used to display opera tional mode status and fault...

Page 10: ...een is not energized These faults typically occur when the heat pump has been operating and a problem occurs Sensor or Switch Fault Codes Table 7 shows the faults that the control can detect when a pr...

Page 11: ...riptions of the conditions required for the control to enter the soft lockout mode are contained in other sections of this document 1 High pressure switch a Two openings within six hours 2 Low pressur...

Page 12: ...t has been forced using the TEST inputs It will also display the active defrost curve using the X L terminal when the operational mode is being displayed using the LED s For instance the X L output wi...

Page 13: ...nnected to the indoor unit The SWITCH POINT jumper on the control has no effect on the opera tion of the heat pump The control implements the Hot Heat Pump Mode by controlling the indoor airflow level...

Page 14: ...low because of the Y1 signal being delivered to the Y1 input of the indoor unit When the ten minute timer expires the control will compare the liquid line temperature to the indoor airflow control cur...

Page 15: ...ent temperature is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary h...

Page 16: ...l de energize the compressor outputs and energize W1 Out and W2 Out immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The heat pump may be...

Page 17: ...time If the control senses another opening of the high pressure switch before the timer expires it will cause a soft lockout condition The second opening of the high pressure switch must be greater t...

Page 18: ...and assure proper drainage IT IS UNLAWFUL TO KNOWINGLY VENT RELEASE OR DIS CHARGE REFRIGERANT INTO THE OPEN AIR DURING REPAIR SERVICE MAINTENANCE OR THE FINAL DIS POSAL OF THIS UNIT WHEN THE SYSTEM IS...

Page 19: ...11 269 11 110 286 11 287 11 286 11 288 11 115 305 11 306 11 305 11 307 11 120 324 10 326 11 324 11 326 11 125 344 10 345 10 343 11 346 11 TABLE 17 4 Ton Subcooling Charging Chart Outdoor Ambient Indo...

Page 20: ...e Printed in U S A 170761 UIM B 0406 Copyright by York International Corp 2006 All rights reserved Supersedes 170761 UIM A 0106 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X WIRING D...

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