Unitary products group HC3A Series Installation Manual Download Page 17

170761-UIM-B-0406

Unitary Products Group

17

Auxiliary Heat Defrost Operation – Fossil Fuel Mode with 
Bonnet Sensor

With a bonnet sensor present the control will energize W1 Out and W2
Out 45 seconds prior to the initiation of the defrost cycle.

During defrost operation, if the bonnet sensor input reaches 109F, the
control will de-energize W1Out and W2Out. The control will re-energize
W1Out and W2Out when the bonnet sensor input drops below 90F
again and the defrost cycle is still in process.

If a call for heating (Y1) is still present after the defrost cycle has termi-
nated, the control will continue to energize W1 Out and W2 Out after
the defrost cycle has been terminated until the bonnet sensor reaches
109F. When the bonnet sensor reaches 109F after the defrost cycle has
terminated, the control will de-energize W1 Out and W2 Out and will not
re-energize them during this call for heat. That is, once the defrost cycle
has terminated, the control will not cycle W1 Out and W2 Out with the
bonnet sensor.

The control will begin normal heat pump heating mode operation upon
termination of the defrost cycle.

Auxiliary Heat Defrost Operation – Fossil Fuel Mode with-
out Bonnet Sensor

If the control is in fossil fuel mode and senses that no bonnet sensor is
present, it will energize W1 Out and W2 Out immediately when the
defrost cycle is initiated. If a call for heating (Y1) is still present after the
defrost cycle has terminated, the control will de-energize W1 Out and
W2 Out immediately and return to normal heat pump mode operation.

In this mode the control will energize the fossil fuel furnace only during
defrost and not provide any comfort enhancements during the transi-
tion. The heat pump and furnace will not operate at the same time if the
bonnet sensor is not in place.

Pipe Freeze Protection Timer – Fossil Fuel Mode Operation

The control starts a four hour timer when a call for compressor opera-
tion and auxiliary heat (Y1 + W) is received. If the outdoor temperature
is above the balance point, the control will energize the compressor
instead of the auxiliary heat outputs. If the call for compressor operation
and auxiliary heat is still present after the timer expires, the control will
energize W1 Out and W2 Out and de-energize the compressor regard-
less of the balance point setting.    The control will keep the W1 Out and
W2 Out signals energized until the Y1 signal is removed. That is, the
control will lock into auxiliary heat furnace operation until the room ther-
mostat is satisfied. The purpose of this feature is to prevent the pipes in
a home from freezing if the balance point is set too low and the heat
pump cannot heat the home using compressor operation only. This will
be a benefit if a home is not occupied and a compressor problem
occurs. The control will also store and display a fault flash code when
the pipe freeze timer has expired.

HIGH-PRESSURE SWITCH FAULT

The heat pump is equipped with a high-pressure switch that is con-
nected to the control at the HPS terminals. If the high-pressure switch
opens for more than 40 milliseconds, the control will de-energize the
compressor and store and display the appropriate fault code. If the
pressure switch closes and a thermostat call for compressor operation
is present, the control will apply the five-minute anti-short cycle delay
timer and start the compressor when the timer expires.

When the compressor is started following a high-pressure switch fault,
the control will start a six-hour timer based on accumulated compressor
run time. If the control senses another opening of the high-pressure
switch before the timer expires, it will cause a soft lockout condition.
The second opening of the high-pressure switch must be greater than
160 milliseconds for the lockout to occur. If the second opening is
between 40 and 160 milliseconds, the control will de-energize the com-
pressor but not cause a soft lockout condition. If the control does not
sense a second high-pressure switch opening before the six-hour timer
expires, the timer and counter will be reset.

LOW-PRESSURE SWITCH

The heat pump is equipped with a low-pressure switch which is con-
nected to the control at the LPS terminals. If the low-pressure switch
opens for more than five seconds, the control will cause a soft lockout
condition and display the appropriate fault codes. However, the control
will ignore the low pressure switch input and not cause a soft lockout
condition if it opens during the following conditions.

Defrost operation

First two minutes of compressor operation

Two minutes following the completion of a defrost cycle

TEST input shorted with Y1 input energized

DISCHARGE LINE TEMPERATURE SENSOR 

(OPTIONAL)

The heat pump may be equipped with an optional discharge line tem-
perature sensor. If a discharge sensor is present, the control will pro-
vide the following features.

High Discharge Line Temperature

If the control senses a discharge line temperature reading of 263F for
30 seconds continually, it will cause a soft lockout condition. If the dis-
charge line temperature drops below 263F during the 30-second timer,
the control will reset the 30-second timer and restart the timer if the dis-
charge line temperature again exceeds 263F.

Low Discharge Line Temperature

The control will begin a sixty-minute timer when either of the following
conditions are met. 

The discharge line temperature has not reached 90F after eight
minutes of accumulated compressor run time.

The discharge temperature has not reached 90F after fifteen min-
utes of accumulated compressor run time following the exit of a
defrost cycle.

If the discharge line temperature has not reached 90F after the sixty-
minute timer has expired, the control will cause a soft lockout condition.
The control will reset the sixty-minute timer upon expiration and when
the compressor starts. The timer is reset when the compressor starts
and is only restarted if one of the two conditions shown above are met.

The low discharge temperature fault indicates that the outdoor coil is
too cold during heating operation. The lockout is intended to prevent
refrigerant flooding back to the compressor.

IMPORTANT: The discharge sensor must be well insulated and
installed properly to prevent nuisance lockouts from occurring.

INDICATIONS OF PROPER OPERATION

Cooling

Cooling operation is the same as any conventional air conditioning unit.

1.

The outdoor fan should be running, with warm air being dis-
charged from the top of the unit.

2.

The indoor blower (furnace or air handler) will be operating, dis-
charging cool air from the ducts. Coils or other parts in the air cir-
cuit should be cleaned as often as necessary to keep the unit
clean. Use a brush, vacuum cleaner attachment, or other suitable
means.

3.

The vapor line at the outdoor unit will feel cool to the touch.

4.

The liquid line at the outdoor unit will feel warm to the touch.

Heating

Indications of proper Heating operation is as follows:

1.

The outdoor fan should be running, with cool air being discharged
from the top of the unit.

2.

The indoor blower (furnace or air handler) will be operating, dis-
charging warm air from the ducts.

3.

The vapor line at the outdoor unit will feel warm to the touch.

4.

The liquid line at the outdoor unit will feel cool to the touch.

Summary of Contents for HC3A Series

Page 1: ...r moderate injury It is also used to alert against unsafe practices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could ca...

Page 2: ...or burnout then installation of a 100 activated alumina suction line filter drier is required in addition to the factory installed liquid line drier Operate the system for 10 hours Monitor the suction...

Page 3: ...oor unit is above the indoor coil oil trapping is necessary An oil trap should be provided for every 20 ft of rise See Figure 2 PRECAUTIONS DURING LINE INSTALLATION 1 Install the lines with as few ben...

Page 4: ...5 Slide the grommet away from the vapor connection at the indoor coil Braze the vapor line to the evaporator vapor connection After the connection has cooled slide the grommet back into original posi...

Page 5: ...rous copper alloy material such as Silfos 5 or equivalent DO NOT use soft solder Install the TXV bulb to the vapor line near the equalizer line using the two bulb clamps furnished with the TXV assembl...

Page 6: ...posed glass or appliances drafts from outside doors or supply air grilles 5 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat NOTE To eliminate errat...

Page 7: ...rated charging cylinder or accurate weighing device is avail able add refrigerant accordingly Otherwise model specific charging charts are provided in Tables 12 18 for cooling mode only There is no ac...

Page 8: ...5 212 105 242 115 94 56 124 71 154 84 184 96 214 106 244 115 96 57 126 72 156 85 186 97 216 107 246 116 98 58 128 73 158 86 188 97 218 107 248 117 100 59 130 74 160 87 190 98 220 108 250 117 102 60 13...

Page 9: ...isplay various types of diagnostic information LED1 is red and LED2 is green The location of the LED s is shown in Figures 10 and 13 These LED s are used to display opera tional mode status and fault...

Page 10: ...een is not energized These faults typically occur when the heat pump has been operating and a problem occurs Sensor or Switch Fault Codes Table 7 shows the faults that the control can detect when a pr...

Page 11: ...riptions of the conditions required for the control to enter the soft lockout mode are contained in other sections of this document 1 High pressure switch a Two openings within six hours 2 Low pressur...

Page 12: ...t has been forced using the TEST inputs It will also display the active defrost curve using the X L terminal when the operational mode is being displayed using the LED s For instance the X L output wi...

Page 13: ...nnected to the indoor unit The SWITCH POINT jumper on the control has no effect on the opera tion of the heat pump The control implements the Hot Heat Pump Mode by controlling the indoor airflow level...

Page 14: ...low because of the Y1 signal being delivered to the Y1 input of the indoor unit When the ten minute timer expires the control will compare the liquid line temperature to the indoor airflow control cur...

Page 15: ...ent temperature is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary h...

Page 16: ...l de energize the compressor outputs and energize W1 Out and W2 Out immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The heat pump may be...

Page 17: ...time If the control senses another opening of the high pressure switch before the timer expires it will cause a soft lockout condition The second opening of the high pressure switch must be greater t...

Page 18: ...and assure proper drainage IT IS UNLAWFUL TO KNOWINGLY VENT RELEASE OR DIS CHARGE REFRIGERANT INTO THE OPEN AIR DURING REPAIR SERVICE MAINTENANCE OR THE FINAL DIS POSAL OF THIS UNIT WHEN THE SYSTEM IS...

Page 19: ...11 269 11 110 286 11 287 11 286 11 288 11 115 305 11 306 11 305 11 307 11 120 324 10 326 11 324 11 326 11 125 344 10 345 10 343 11 346 11 TABLE 17 4 Ton Subcooling Charging Chart Outdoor Ambient Indo...

Page 20: ...e Printed in U S A 170761 UIM B 0406 Copyright by York International Corp 2006 All rights reserved Supersedes 170761 UIM A 0106 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X WIRING D...

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