Unipower Sageon PSMC I Product Manual Download Page 1

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SAGEON

PSMC

MONITOR/CONTROLLER

OWER

LANTS

RODUCT

ANUAL

103-2999-XX +24/-48 Vdc Model

PM990-2999-00, Rev 5

UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
Phone: +1-954-346-2442
Toll Free: 1-800-440-3504
Web site –

www.unipowerco.com

Summary of Contents for Sageon PSMC I

Page 1: ...CONTROLLER FOR POWER PLANTS PRODUCT MANUAL FOR 103 2999 XX 24 48 Vdc Model PM990 2999 00 Rev 5 UNIPOWER LLC 65 Industrial Park Rd Dunlap TN 37327 Phone 1 954 346 2442 Toll Free 1 800 440 3504 Web sit...

Page 2: ...l arrow has turned even partially blue this means the freight has been tipped in transport Make sure the carrier notes this on your receipt before you sign for the freight 2 EQUIPMENT INSPECTION 2 1 W...

Page 3: ...efer to this number in all correspondence with UNIPOWER LLC 5 INITIAL SETTINGS All equipment is shipped from our production area fully checked and adjusted Do not make any adjustments until you have r...

Page 4: ...nor does it make UNIPOWER LLC responsible for any damage that might occur during the installation use or maintenance of the equipment described in this manual UNIPOWER LLC also does not guarantee that...

Page 5: ...INSTALLATION PROCEDURE OUTLINE 2 2 5 INSTALLATION GUIDELINES 3 2 6 WIRING THE SAGEON PSMC I 4 2 6 1 Plant Ground 4 2 6 2 Battery 4 2 6 3 Analog Inputs 5 2 6 4 Binary Inputs 5 2 6 5 Control Relays 6 2...

Page 6: ...OUTPUT RELAYS 2 4 5 LED TEST MODE 2 4 6 LCD TEST MODE 3 4 7 ALERT TEST MODE 3 CHAPTER FIVE MAINTENANCE 1 CHAPTER SIX SPARING ACCESSORIES OPTIONAL PARTS 1 CHAPTER SEVEN APPENDIX LISTINGS 1 7 1 FLOW CHA...

Page 7: ...VA high voltage alarm HVSD high voltage shutdown IEC International Electrical Commission IEEE Institute of Electrical and Electronic Engineers LED light emitting diode LSD least significant digit LVA...

Page 8: ...ications Equipment Engineering Standards December 1984 PUB 77350 U S West Telecommunications Equipment Installation Removal Guidelines June 1990 PE 7 1985 Communications Type Battery Chargers NEMA ANS...

Page 9: ...isconnect status Controller inhibit input making the SAGEON PSMC I a secondary controller The SAGEON PSMC I has the following alarm and control output relays all relay contacts rated 60W 62 5VA Dual F...

Page 10: ...2999 19A or 103 2999 23A respectively Height 1 75 1RU Depth 11 0 Weight 10 0 lbs 1 3 2 Environmental Specifications Operating temperature 0 C to 50 C 32 F to 122 F Storage temperature 40 C to 85 C 40...

Page 11: ...current and the number of active alarms When the Load Voltage channel has been enabled the front panel will change to show the plant voltage load voltage current and the number of active alarms If an...

Page 12: ...source and where applicable the alarm input requirement FRONT PANEL ALARM INDICATIONS Major Alarm MAJ Fuse Alarm FA Very Low Voltage VLVA Low Voltage Disconnect LVD High Voltage Shutdown HVSD Watchdo...

Page 13: ...rm LVA High voltage alarm HVA Audible Cut off Status ACO Yellow LED LVA alarm indicator Triggered by user defined voltage threshold see Set Thresholds Section 3 4 Yellow LED HVA alarm indicator Trigge...

Page 14: ...alarms An auxiliary relay AUX is provided that the user can define as a major minor equalize audible alarm or any specific analog or binary input channel alarm If triggered the WD LED will flash A WAT...

Page 15: ...procedure assumes a custom SAGEON PSMC I installation in an existing power plant 2 2 1 The SAGEON PSMC I should be mounted at eye level for easy access and display viewing The unit requires only one...

Page 16: ...e SAGEON PSMC I internal ground to the power plant ground reducing noise levels and providing a convenient plant ground connection point for ground closures on output relays 2 4 4 A list of connection...

Page 17: ...ed ring lugs to be connected with battery strap hardware Sensor detection circuits are isolated from battery potential Sensors come with 30 ft leads which can be extended with butt splices if necessar...

Page 18: ...ng Take care to properly insert and seat the terminal blocks after wiring If front access is required be sure to leave enough cable length 3 4 ft to remove the PSMC from the rack without disconnecting...

Page 19: ...extended refer to the Datasheet for proper connections See Fig 8 of PN drawing WARNING Improper temperature sensor connection may damage the sensors Always verify proper connections and avoid shortin...

Page 20: ...is connected to each input 2 6 4 5 The Control Inhibit INH input requires a ground closure input The Control Inhibit INH input relinquishes control functions from the SAGEON PSMC I When triggered the...

Page 21: ...he Auxiliary Relay section of this manual The relays requiring ground closures should have been jumpered to PLANT GRD at the beginning of the wiring process based on the Datasheet requirements Refer t...

Page 22: ...MP DIFF STR1 TEMP DIFF LOWN AMB TEMP HIGH AMB TEMP LOW BATT TEMP STR 2 LOW BATT TEMP STR1 HI BATT TEMP STR 2 HI BATT TEMP STR 1 HI LOAD VOLTAGE HIGH VOLTAGE LOW VOLTAGE VERY LOW VOLTAGE EXT LVD CEMF 1...

Page 23: ...ut and default to the idle screen from any sub menu within 5 minutes The default idle screen always displays plant voltage Vb and number of alarms A configuration option allows the screen to also disp...

Page 24: ...on menu provides sub menus organized for functionality in custom configuring the SAGEON PSMC I for the user s application It also provides menus for calibrating analog input channels setting alarm thr...

Page 25: ...lue From the idle display menu pressing Select Next or Previous brings the user to the Status menu From the Status menu the Next and Previous keys can be used to access any of the main menus Once the...

Page 26: ...the user which specific fuse type and rectifier is in alarm Pressing Escape when completed will return the user to the main Select Mode Menu Configure The Configure menu provides all of the sub menus...

Page 27: ...nnels menu Calibrate Zero Part of analog channel calibration eliminates measurement errors due to sense lead length and noise This menu requires the user to short the measurement leads at the actual s...

Page 28: ...ting Up Equalize section of manual Aux Relay Sets up Auxiliary Relay parameters See Setting up Auxiliary Relay section of manual Backlight Usage Toggles between having the Backlight turn on with any k...

Page 29: ...ear when the user first enters some menus Use the following table of Factory settings to determine the initial status for these menus Configuration Defaults Channels Name Default State PASSWORD OFF NE...

Page 30: ...8 9 AUXILIARY RELAY SUB MENU for setting up the Aux relay The table below lists the SAGEON PSMC I s default thresholds for 24V 48V operation Enter the Set Thresholds menu from the Configure menu by p...

Page 31: ...p Ambient 0 F 200 F 95 0 F Low Temp Ambient 0 F 200 F 32 0 F String 1 Temp Diff 0 F 200 F 20 0 F String 2 Temp Diff 0 F 200 F 20 0 F 24V PLANT ALARM THRES FROM TO DEFAULT High Voltage Shutdwn 25 0 V 3...

Page 32: ...e Fuse 10 Shunt 8 20 RFA 1 30 RFA 11 40 LVD Enter the Enable Channels menu from the Configure menu by pressing Select then press Next until the Enable Channels menu appears then press Select again to...

Page 33: ...completed the SAGEON PSMC I should only require a yearly verification of the measurement accuracy 3 6 1 Calibrate Zero The Calibrate Zero menu provides a fast and simple means to null out the analog...

Page 34: ...s to toggle the input to YES 5 Press Select again and the SAGEON PSMC I will zero the channel and return to the initial display showing the offset as zero PLANT VOLTAGE READING 0 00 6 Only those analo...

Page 35: ...e sensor test jack voltage outputs for calibration See sections 3 6 3 and 3 6 4 before calibrating the gain of shunt and temperature inputs To maximize the accuracy of the shunt input calibrations cer...

Page 36: ...ne the shunts full scale rating such as 600A 50mV full scale Then multiply the measured value by the full scale rating and divide the result by 50 to get the actual current value This calculated value...

Page 37: ...t display polarity for positive or negative readings 4 Setting temperature display for F or C display 5 Setting idle display for current or current ambient temperature toggle 6 Setting up the audible...

Page 38: ...his menu Simply set the polarity to match the plant current polarity using the Select key to toggle the Negative amps Yes to No for a positive polarity on current readings The setting affects all curr...

Page 39: ...el The default is for a 48V plant The Select key toggles between the choices and resets alarm thresholds to the default thresholds for the new voltage setting Note Changing the plant voltage will load...

Page 40: ...o De Energize FAIL SAFE MODE when an alarm occurs Pressing Select third time will disable the Aux relay When the selection is Energize or De Energize all previous selections are disabled Pressing Sele...

Page 41: ...CHANNELS Press Select when the Analog Channels menu appears to enter the analog test mode The first enabled analog channel will appear with its current value displayed and updated continuously The use...

Page 42: ...m monitor will send false nuisance alarm status if toggled while in the output relay test mode Warning Turning the control relays for Equalize or HVSD on in the test mode will result in the power plan...

Page 43: ...t again Note Any LCD segment or pixel that is not illuminated indicates a SAGEON PSMC I internal circuitry failure requiring a service call to repair When completed press Next or Previous to access ot...

Page 44: ...require any regular maintenance Once a year the analog channel calibration should be verified against actual measurements On a 2 to 5 year basis a complete system test should take place that checks al...

Page 45: ...s screw terminal block Optional equipment Temperature Sensor Kit 385 5627 11 30ft cable Direct Connect to PSMC Measurement of ambient or battery string temperatures Longer cable lengths available cont...

Page 46: ...IX LISTINGS 7 1 FLOW CHARTS FOR SAGEON PSMC I MENU STRUCTURES Appendix A Main Menus Appendix B Configuration Menu Appendix C Enable Channels Menu Appendix D Enable Thresholds Menu Appendix E Set Thres...

Page 47: ...SAGEON PSMC I PRODUCT MANUAL PM990 2999 00 Rev 5 7 2 Appendix H Set Shunt Scales Menu Appendix I System Options Menu Appendix J Auxiliary Relay Menu Appendix K Test Menu...

Page 48: ...e The SEL key toggles equalize on or off Main Menu Status submenu Description STATUS Plant Voltage Voltage reading of the Battery or Plant Ambient Temp Temperature reading from the ambient temperature...

Page 49: ...e shunt inputs CALIBRATE ZEROS Allows setting zeros for analog inputs CALIBRATE GAINS Allows setting gains for analog inputs ENABLE CHANNELS Allows enabling disabling reading analog and binary inputs...

Page 50: ...ier failure 7 input RECT FAIL 8 Enables or disables the rectifier failure 8 input RECT FAIL 9 Enables or disables the rectifier failure 9 input RECT FAIL 10 Enables or disables the rectifier failure 1...

Page 51: ...disables the high battery string 2 temperature threshold HI LOAD VOLTAGE Enables disables the high load voltage threshold PLANT CURRENT Enables disables the plant over current threshold SHUNT 1 CURRE...

Page 52: ...S2 Changes the High Battery String 2 Temperature alarm threshold HI LOAD VOLTAGE Changes the High Load Voltage alarm threshold PLANT CURRENT Changes the Plant over Current alarm threshold SHUNT 1 CURR...

Page 53: ...EMP STRING 2 analog input LOAD VOLTAGE Remove offset from the LOAD VOLTAGE analog input SHUNT CURRENT 1 Remove offset from the SHUNT 1 analog input SHUNT CURRENT 2 Remove offset from the SHUNT 2 analo...

Page 54: ...LOAD VOLTAGE Adjust gain of the LOAD VOLTAGE analog input SHUNT CURRENT 1 Adjust gain of the SHUNT CURRENT 1 analog input SHUNT CURRENT 2 Adjust gain of the SHUNT CURRENT 2 analog input SHUNT CURRENT...

Page 55: ...of the feeder shunt 9 APPENDIX I SYSTEM OPTIONS MENU Configure Menu Submenu Description PASSWORD This menu allows turning the system password protection on or off ABOUT PSMC Shows the software version...

Page 56: ...iliary relay maps to any rectifier failure alarm SPARE FUSE The auxiliary relay maps to the spare fuse alarm BATTERY FUSE The auxiliary relay maps to the battery fuse alarm SENSE FUSE The auxiliary re...

Page 57: ...G CHANNEL PLANT VOLTAGE Analog input relays select the Plant battery voltage continuously AMBIENT TEMP Analog input relays select the ambient temperature input continuously TEMP STRING Analog input re...

Page 58: ...ALL x Indicates if all alarm relays are energized Note x Represents either CLOSED energized or OPEN de energized The state of the output relay will toggle when the select key is pressed Test Menu Sub...

Page 59: ...SAGEON PSMC I PRODUCT MANUAL PM990 2999 00 Rev 5 7 14 7 2 PROGRAMMING DATA WORK SHEET Sageon PSMC I Datasheet 7 3 REFERENCE DRAWINGS PN 103 2999 Power System Monitor Controller SAGEON PSMC I...

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