Unipower Quick-Set PowerCassette 
PCHQ32332-SZ-FCOGE Operating Manual Download Page 25

Page 24

PCHS/TPCHS SERIES Quick-Set PowerCassette®

INSTALLATION & OPERATING MANUAL

Manual No. tpchs-2

pchs-tpchs-man-rev2-1214.indd

PowerCassette, to Signal Ground, pin 22. This must be done for the unit to operate. 

When using the rack, the Enable pin is automatically connected to Signal Ground in the rack. 

The units are then controlled by the Inhibit inputs, P2 pins 1 and 13 of the two-unit rack or 

pins 15, 20 and 24 of the three-unit rack. Connect the Global Inhibit, Pin 39, through a 10k 

ohm resistor to +5V Standby, Pin 26. The same must be done for the Inhibit pins for each 

module in the rack.

19.5  Checking Front Panel LEDs.

 With the PowerCassette on the bench or in Position A of the 

rack, turn on (or plug in) the power source. The Input Power Good (bottom left) green LED 

should be on and the Output Power Good (bottom right) green LED should also be on.

19.6  Checking Output Voltages.

 Measure each output voltage at its load with a digital voltmeter. 

Each voltage should be within ±1% of its nominal value.

19.7  Checking the Inhibit Input.

 Turn the input power source off. Connect a wire from the 

Global Inhibit input (pin 39 on the PowerCassette large Positronics connector, pin 13 of P2 

on the two-unit rack or pin 15 of P2 on the three-unit rack) to Signal Ground (pin 22 of the 

PowerCassette large Positronics connector, pin 10 of P2 on the two-unit rack or pin 8 of P1 

on the three-unit rack).

 

Turn the input power source back on. The Input Power OK green LED should turn on but 

the Output Power Good green LED should remain off. Check the output voltages with a 

digital voltmeter. They should read zero volts.

19.8  Checking the Input Power Fail and Output Power Good Signals. 

Next check the voltage 

on the Input Power Fail pin (pin 42 on the PowerCassette large Positronics connector , pin 

25 of P2 on the two-unit rack or pin 14 of P2 on the three-unit rack) with respect to Signal 

Ground (pin 22 of the PowerCassette large Positronics connector, pin 10 of P2 on the two-

unit rack or pin 8 of P1 on the three-unit rack). The voltage should be a logic LO, +0.5V or 

less. Finally, check the voltage on the Output Power Good pin (pin 38 on the PowerCassette 

large Positronics connector, pin 12 of P2 on the two-unit rack or pin 1 of P2 on the three-

unit rack) with respect to Signal Ground (pin 22 of the PowerCasssette large Positronics 

connector, pin 10 of P2 on the two-unit rack or pin 8 of P1 on the three-unit rack). The 

voltage should be a logic LO, +0.5V or less.

 

Disconnect the wire from the Global Inhibit to Signal Ground. The Output Power Good green 

LED should turn on. Check the output voltage on the Output Power Good pin as described 

above. The voltage should be a logic HI, or about +5V.

19.9 

Testing the Other Power Cassette.

 For a rack with two or three PowerCassettes, the other 

PowerCassettes should be plugged into Position A in the rack and tested in the same manner 

as above in Sections 19.2 to 19.8.

19.10  Testing  the  Complete  Power  Cassette  Rack. 

With the input power source off or 

disconnected, insert all PowerCassettes into the rack. For a two-unit rack, connect resistive 

power loads of approximately 80% of full load value for a single PowerCassette across the 

outputs. For a three-unit rack connect resistive power loads of about 160% of full load value 

QUICK-SET PowerCassette® 

MODEL SUFFIX SELECTOR

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Summary of Contents for Quick-Set PowerCassette PCHQ32332-SZ-FCOGE

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...rev2 1214 indd NORTH AMERICA 3900 Coral Ridge Drive Coral Springs Florida 33065 USA Tel 1 954 346 2442 Fax 1 954 340 7901 sales northamerica unipowerco com EUROPE Parkland Business Centre Chartwell Ro...

Page 3: ...OPERATION 7 8 0 FRONT PANEL DESCRIPTION 8 9 0 MODULE SPECIFICATIONS 8 10 0 DESCRIPTION OF FEATURES OPTIONS 9 11 0 MECHANICAL SPECIFICATIONS 11 13 0 OPERATING INFORMATION 12 14 0 PARALLEL OPERATION 15...

Page 4: ...e 4 Mechanical Dimensions of PowerCassette 11 Figure 5 Connectors and Pin Connections to PowerCassette 12 Figure 6 Output Voltage Adjustment V1 V2 13 Figure 7 Rated Total Output Power vs Ambient Tempe...

Page 5: ...s in two versions the PCHS model which is the standard non hot swap version and the TPCHS model which is the hot swap version with a handle and mounting bracket with jackscrews See Figure 1 There are...

Page 6: ...s Mount Versions Compatible 19 Inch Racks Available Integral LED Status Indicators AC or DC Input I C Serial Data Bus Option 6 8 Watts Cubic Inch Power Density Power Factor Corrected AC Version Low Pr...

Page 7: ...nd V5 5V 3A 3 3 The outputs are designated by five suffix letters taken from the tables in Appendix 1 3 4 The 19 Inch compatible racks are designated as follows Two Unit Rack TPCHR1U2 for AC input TPC...

Page 8: ...he damaged unit in all correspondence with the freight carrier Also save the shipping carton and packing material as evidence of damage for the freight carrier s inspection 6 3 UNIPOWER LLC will coope...

Page 9: ...EN61000 4 5 Level 3 Surges Line Ground 4kV EN61000 4 5 Level 4 Input Protection Internal Fuse 15A DC INPUT SPECIFICATIONS Input Voltage Range 36 72VDC Inrush Current Limiting 10A Peak Input EMI Filte...

Page 10: ...off The Overtemperature Warning and Output Power Good signals both go LO After a few minutes the unit will cool down and automatically start up again Current Sharing The PowerCassette will automatical...

Page 11: ...Cassette from damage due to an overload or short circuit condition This protection is continuous without damage and recovery is automatic when the overload is removed Current limiting begins at about...

Page 12: ...indicate conformance to the European Union s Low Voltage Directive 12 3 Input conducted EMI meets FCC20780 part 15J Curve B and EN55022 Curve B when the unit is installed in either of the compatible 1...

Page 13: ...erCassette AC or DC Order No 009 3708 0000 AC Input Order Kit No 775 1429 0000 DC Input Order Kit No 775 1445 0000 PINS LENGTH 1 20 300 21 26 250 27 150 28 44 250 45 47 450 48 50 250 PIN CONNECTIONS P...

Page 14: ...ts The maximum output power of a PowerCassette may be drawn up to 50 C ambient temperature Above 500C the total output power must be derated by 2 5 C See Figure 7 The maximum operating ambient tempera...

Page 15: ...or on the back of the unit See Figure 5 The Global Inhibit Pin 39 should be connected through a 10k ohm resistor to the 5V Standby Pin 26 See Section 16 for a complete description of these input and o...

Page 16: ...n redundant mode 14 2 Redundant Operation Connecting two PowerCassettes in parallel with or without the compatible 19 inch rack so that the full output load current can be carried by one unit results...

Page 17: ...C Input Versions Class B EMI Input Filter 1200W Non Redundant 600W or 1200W Redundant Current Shared Outputs IEC60320 or Terminal Block Inputs Front or Rear Inputs I C Serial Data Bus Option Optional...

Page 18: ...100 120 VAC input the two PowerCassette models can be employed in a 1 1 redundant configuration or for 200 240VAC they can be employed in a non redundant configuration but only up to 1000 watts outpu...

Page 19: ...4 V4 Common 8 V1 Sense 21 V2 Sense P2 Note Inhibits A and B pins 13 and 1 should each be connected to 5V Standbys A and B respectively Pins 11 and 3 through 10k ohm resistors Pins 2 12 15 16 23 and 24...

Page 20: ...nd DC input three unit racks This means that three modules can operated in a 2 1 redundant configuration to produce 1200 watts output not in non redundant configuration for more than 1200 watts 15 3 2...

Page 21: ...p Ser Clock B 21 Module Present B P2 Note Inhibits A B and C Pins 15 20 and 24 should each be connected to 5V Standbys A B and C respectively Pins 2 7 and 11 through 10k ohm resistors Pins 1 3 4 6 8 9...

Page 22: ...ng the external ciruits shown in Figure 6 Sense 30 31 33 34 36 37 These remote sense leads for V1 V2 and V3 respectively should be connected as twisted pairs to the respective Ve and Ve load points to...

Page 23: ...tions are made to pins 48 49 and 50 of the small Positronics connector Again a three wire connection should be made with the safety ground connection to pin 50 See Figure 5 When using a rack AC connec...

Page 24: ...of the fans and the back of the unit should be kept clear for unimpeded air flow 18 0 MAINTENANCE No routine maintenance is required on the Quick Set PowerCassette Series except for periodic cleaning...

Page 25: ...d read zero volts 19 8 Checking the Input Power Fail and Output Power Good Signals Next check the voltage on the Input Power Fail pin pin 42 on the PowerCassette large Positronics connector pin 25 of...

Page 26: ...pping Disconnect the input power source 20 0 TROUBLESHOOTING GUIDE If you encounter difficulties in getting the Quick Set PowerCassettes or the complete rack to operate properly go through the followi...

Page 27: ...12V 3A 12V 3A 12V 3A 12V 3A 5V 3A 3 3V 3A 2 5V 3A 5V 3A 3 3V 3A 1 8V 3A 1 8V 3A 5V 3A 3 3V 3A 3 3V 3A BDFGE BDFGC BDFOB BDOFE BDOGC BDOFA BDOGA BDOGO BDFOO BDFOE BDFOC BDOOC V1 V2 V3 V4 V5 MODEL SUFFI...

Page 28: ...AOOGB AOOFB AOOGC AOOFE AOOGD AOJOO AOOFC AOOFO AOOGK V1 V2 V3 V4 V5 MODEL SUFFIX 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A...

Page 29: ...l register manufactured by Philips PCF8591 This device is a Quad A D converter manufactured by Philips 24C02 This device is a 256 byte EEPROM manufactured by Atmel or ST MAX6633 This is a 12 bit tempe...

Page 30: ...e devices are read by the serial bus controller a single 8 bit word provides the following information Device U208 Device U215 A D FUNCTION A D FUNCTION A D FUNCTION A D FUNCTION 1 V1 voltage 3 V3 vol...

Page 31: ...is done via zero ohm links on the single interface board Be sure to observe polarity Note that V1 V2 and V3 all share the same electrical return line and all three are positive outputs In order to get...

Page 32: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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