Unipower Quick-Set PowerCassette 
PCHQ32332-SZ-FCOGE Operating Manual Download Page 13

Page 12

PCHS/TPCHS SERIES Quick-Set PowerCassette®

INSTALLATION & OPERATING MANUAL

Manual No. tpchs-2

pchs-tpchs-man-rev2-1214.indd

13.0  OPERATING INFORMATION

13.1  Input Voltage and Connection.

 The AC version of the PowerCassette operates off worldwide 

AC input voltages in the range of 85 to 264 VAC at 47 to 63 Hz. The three-wire AC connection 

is made to pins 45-47 on the large Positronics connector. Mating connector kits for both 

AC and DC inputs are available. See the connector diagram and Pin Connections table in 

Figure 5. Also available is a Mating Interface Board with screw terminal connections. See 

Appendix A5. The DC version of PowerCassette operates from a wide range 36 to 72 VDC 

input. The three-wire DC connection is made to pins 48 to 50 of the small, separate DC 

input connector shown in Figure 5.

13.2 

Output Connections.

 The output voltages are provided on pins 1 to 24 of the large Positronics 

connector. V1 and V2, the highest current outputs, use a series of paralleled pins for the 

currents. All output returns are connected together internally, but each return should be run 

separately to its respective load.

 

 

MATING INTERFACE BOARD

MATING CONNECTOR KIT

PIN STAGING

For single PCHS/TPCHS

PowerCassette (AC or DC)

Order No: 009-3708-0000

AC Input: Order Kit No.

775-1429-0000

DC Input: Order Kit No.

775-1445-0000

PINS

LENGTH

1-20

.300”

21-26

.250”

27

.150”

28-44

.250”

45-47

.450”

48-50

.250”

PIN CONNECTIONS

PIN

FUNCTION

PIN

FUNCTION

PIN

FUNCTION

PIN

FUNCTION

PIN

FUNCTION

1

+V1 Out

11

V1 & V2 Return

21

V4 Out

31

-V1 Sense

41

V2 Current Share

2

+V1 Out

12

V1 & V2 Return

22

Signal Ground

32

V2 External Trim

42

Input Power Fail

3

+V1 Out

13

V1 & V2 Return

23

V5 Out

33

+V2 Sense

43

Spare/Interrupt*

4

+V1 Out

14

+V2 Out

24

V4 & V5 Return

34

-V2 Sense

44

V3 Current Share

5

+V1 Out

15

+V2 Out

25

Spare/ADD GA0*

35

V1 Current Share

45

Chassis Ground

6

+V1 Out

16

+V2 Out

26

+5V, 1A Standby

36

+V3 Sense

46

AC Line

7

V1 & V2 Return

17

+V2 Out

27

Enable*

37

-V3 Sense

47

AC Neutral

8

V1 & V2 Return

18

+V2 Out

28

Spare/ADD GA1*

38

Output Power Good/SDA*

48

+DC Input

9

V1 & V2 Return

19

V3 Return

29

V1 External Trim

39

Global Inhibit

49

-DC Input

10

V1 & V2 Return

20

+V3 Out

30

+V1 Sense

40

Overtemp. Warning/SCLK*

50

Chassis Ground

*NOTES

: For unit to operate, pin 27 must be at logic LO or shorted to pin 22. Pin 39 should be connected through a 10k ohm resistor to Pin 26. 

Pins 25, 28, 38, 40 and 43 function as I²C outputs when that option is present. All returns and signal ground are connected together.

Figure 5 - Connectors and Pin Connections to PowerCassette

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Summary of Contents for Quick-Set PowerCassette PCHQ32332-SZ-FCOGE

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...rev2 1214 indd NORTH AMERICA 3900 Coral Ridge Drive Coral Springs Florida 33065 USA Tel 1 954 346 2442 Fax 1 954 340 7901 sales northamerica unipowerco com EUROPE Parkland Business Centre Chartwell Ro...

Page 3: ...OPERATION 7 8 0 FRONT PANEL DESCRIPTION 8 9 0 MODULE SPECIFICATIONS 8 10 0 DESCRIPTION OF FEATURES OPTIONS 9 11 0 MECHANICAL SPECIFICATIONS 11 13 0 OPERATING INFORMATION 12 14 0 PARALLEL OPERATION 15...

Page 4: ...e 4 Mechanical Dimensions of PowerCassette 11 Figure 5 Connectors and Pin Connections to PowerCassette 12 Figure 6 Output Voltage Adjustment V1 V2 13 Figure 7 Rated Total Output Power vs Ambient Tempe...

Page 5: ...s in two versions the PCHS model which is the standard non hot swap version and the TPCHS model which is the hot swap version with a handle and mounting bracket with jackscrews See Figure 1 There are...

Page 6: ...s Mount Versions Compatible 19 Inch Racks Available Integral LED Status Indicators AC or DC Input I C Serial Data Bus Option 6 8 Watts Cubic Inch Power Density Power Factor Corrected AC Version Low Pr...

Page 7: ...nd V5 5V 3A 3 3 The outputs are designated by five suffix letters taken from the tables in Appendix 1 3 4 The 19 Inch compatible racks are designated as follows Two Unit Rack TPCHR1U2 for AC input TPC...

Page 8: ...he damaged unit in all correspondence with the freight carrier Also save the shipping carton and packing material as evidence of damage for the freight carrier s inspection 6 3 UNIPOWER LLC will coope...

Page 9: ...EN61000 4 5 Level 3 Surges Line Ground 4kV EN61000 4 5 Level 4 Input Protection Internal Fuse 15A DC INPUT SPECIFICATIONS Input Voltage Range 36 72VDC Inrush Current Limiting 10A Peak Input EMI Filte...

Page 10: ...off The Overtemperature Warning and Output Power Good signals both go LO After a few minutes the unit will cool down and automatically start up again Current Sharing The PowerCassette will automatical...

Page 11: ...Cassette from damage due to an overload or short circuit condition This protection is continuous without damage and recovery is automatic when the overload is removed Current limiting begins at about...

Page 12: ...indicate conformance to the European Union s Low Voltage Directive 12 3 Input conducted EMI meets FCC20780 part 15J Curve B and EN55022 Curve B when the unit is installed in either of the compatible 1...

Page 13: ...erCassette AC or DC Order No 009 3708 0000 AC Input Order Kit No 775 1429 0000 DC Input Order Kit No 775 1445 0000 PINS LENGTH 1 20 300 21 26 250 27 150 28 44 250 45 47 450 48 50 250 PIN CONNECTIONS P...

Page 14: ...ts The maximum output power of a PowerCassette may be drawn up to 50 C ambient temperature Above 500C the total output power must be derated by 2 5 C See Figure 7 The maximum operating ambient tempera...

Page 15: ...or on the back of the unit See Figure 5 The Global Inhibit Pin 39 should be connected through a 10k ohm resistor to the 5V Standby Pin 26 See Section 16 for a complete description of these input and o...

Page 16: ...n redundant mode 14 2 Redundant Operation Connecting two PowerCassettes in parallel with or without the compatible 19 inch rack so that the full output load current can be carried by one unit results...

Page 17: ...C Input Versions Class B EMI Input Filter 1200W Non Redundant 600W or 1200W Redundant Current Shared Outputs IEC60320 or Terminal Block Inputs Front or Rear Inputs I C Serial Data Bus Option Optional...

Page 18: ...100 120 VAC input the two PowerCassette models can be employed in a 1 1 redundant configuration or for 200 240VAC they can be employed in a non redundant configuration but only up to 1000 watts outpu...

Page 19: ...4 V4 Common 8 V1 Sense 21 V2 Sense P2 Note Inhibits A and B pins 13 and 1 should each be connected to 5V Standbys A and B respectively Pins 11 and 3 through 10k ohm resistors Pins 2 12 15 16 23 and 24...

Page 20: ...nd DC input three unit racks This means that three modules can operated in a 2 1 redundant configuration to produce 1200 watts output not in non redundant configuration for more than 1200 watts 15 3 2...

Page 21: ...p Ser Clock B 21 Module Present B P2 Note Inhibits A B and C Pins 15 20 and 24 should each be connected to 5V Standbys A B and C respectively Pins 2 7 and 11 through 10k ohm resistors Pins 1 3 4 6 8 9...

Page 22: ...ng the external ciruits shown in Figure 6 Sense 30 31 33 34 36 37 These remote sense leads for V1 V2 and V3 respectively should be connected as twisted pairs to the respective Ve and Ve load points to...

Page 23: ...tions are made to pins 48 49 and 50 of the small Positronics connector Again a three wire connection should be made with the safety ground connection to pin 50 See Figure 5 When using a rack AC connec...

Page 24: ...of the fans and the back of the unit should be kept clear for unimpeded air flow 18 0 MAINTENANCE No routine maintenance is required on the Quick Set PowerCassette Series except for periodic cleaning...

Page 25: ...d read zero volts 19 8 Checking the Input Power Fail and Output Power Good Signals Next check the voltage on the Input Power Fail pin pin 42 on the PowerCassette large Positronics connector pin 25 of...

Page 26: ...pping Disconnect the input power source 20 0 TROUBLESHOOTING GUIDE If you encounter difficulties in getting the Quick Set PowerCassettes or the complete rack to operate properly go through the followi...

Page 27: ...12V 3A 12V 3A 12V 3A 12V 3A 5V 3A 3 3V 3A 2 5V 3A 5V 3A 3 3V 3A 1 8V 3A 1 8V 3A 5V 3A 3 3V 3A 3 3V 3A BDFGE BDFGC BDFOB BDOFE BDOGC BDOFA BDOGA BDOGO BDFOO BDFOE BDFOC BDOOC V1 V2 V3 V4 V5 MODEL SUFFI...

Page 28: ...AOOGB AOOFB AOOGC AOOFE AOOGD AOJOO AOOFC AOOFO AOOGK V1 V2 V3 V4 V5 MODEL SUFFIX 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A 1 8V 70A...

Page 29: ...l register manufactured by Philips PCF8591 This device is a Quad A D converter manufactured by Philips 24C02 This device is a 256 byte EEPROM manufactured by Atmel or ST MAX6633 This is a 12 bit tempe...

Page 30: ...e devices are read by the serial bus controller a single 8 bit word provides the following information Device U208 Device U215 A D FUNCTION A D FUNCTION A D FUNCTION A D FUNCTION 1 V1 voltage 3 V3 vol...

Page 31: ...is done via zero ohm links on the single interface board Be sure to observe polarity Note that V1 V2 and V3 all share the same electrical return line and all three are positive outputs In order to get...

Page 32: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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