Unigas S10 Installation Operation & Maintenance Download Page 2

NOTICES

2

NOTICES

THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED 
TO THE USER.

INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING 
PRODUCT INSTALLATION AND MAINTENANCE.

THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SEC-
TION OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.

CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1)

GENERAL INTRODUCTION

The equipment must be installed in compliance with the regu-
lations in force, following the manufacturer’s instructions, by
qualified personnel.

Qualified personnel means those having technical knowledge
in the field of components for civil or industrial heating
systems, sanitary hot water generation and particularly ser-
vice centres authorised by the manufacturer.

Improper installation may cause injury to people and animals,
or damage to property, for which the manufacturer cannot be
held liable.

* Remove all packaging material and inspect the equipment
for integrity.

In case of any doubt, do not use the unit - contact the supplier.

The packaging materials (wooden crate, nails, fastening devi-
ces, plastic bags, foamed polystyrene, etc), should not be left
within the reach of children, as they may prove harmful.

* Before any cleaning or servicing operation, disconnect the
unit from the mains by turning the master switch OFF, and/or
through the cut-out devices that are provided.

* Make sure that inlet or exhaust grilles are unobstructed.

* In case of breakdown and/or defective unit operation,
disconnect the unit. Make no attempt to repair the unit or take
any direct action.

Contact qualified personnel only.

Units shall be repaired exclusively by a servicing centre, duly
authorised by the manufacturer, with original spare parts.

Failure to comply with the above instructions is likely to impair
the unit’s safety.

To ensure equipment efficiency and proper operation, it is
essential that maintenance operations are performed by quali-
fied personnel at regular intervals, following the manufactu-
rer’s instructions.

* When a decision is made to discontinue the use of the equi-
pment, those parts likely to constitute sources of danger shall
be made harmless.

* In case the equipment is to be sold or transferred to another
user, or in case the original user should move and leave the
unit behind, make sure that these instructions accompany the
equipment at all times so that they can be consulted by the
new owner and/or the installer.

* For all the units that have been modified or have options fit-
ted then original accessory equipment only shall be used.

* This unit shall be employed exclusively for the use for which
it is meant. Any other use shall be considered as improper
and, therefore, dangerous.

The manufacturer shall not be held liable, by agreement or
otherwise, for damages resulting from improper installation,
use and failure to comply with the instructions supplied by the
manufacturer.

2)

SPECIAL INSTRUCTIONS FOR BURNERS

*The burner should be installed in a suitable room, with venti-
lation openings complying with the requirements of the regu-
lations in force, and sufficient for good combustion.

* Only burners designed according to the regulations in force
should be used.

* This burner should be employed exclusively for the use for
which it was designed.

* Before connecting the burner, make sure that the unit rating
is the same as delivery mains (electricity, gas oil, or other
fuel).

*Observe caution with hot burner components. These are,
usually, near to the flame and the fuel pre-heating system,
they become hot during the unit operation and will remain hot
for some time after the burner has stopped.

* When the decision is made to discontinue the use of the bur-
ner, the user shall have qualified personnel carry out the fol-
lowing operations:

a) Remove the power supply by disconnecting the power cord
from the mains.

b) Disconnect the fuel supply by means of the hand-operated
shut-off valve and remove the control handwheels from their
spindles.

Special warnings

* Make sure that the burner has, on installation, been firmly
secured to the appliance, so that the flame is generated inside
the appliance firebox.

* Before the burner is started and, thereafter, at least once a
year, have qualified personnel perform the following opera-
tions:

a) set the burner fuel flow rate depending on the heat input of
the appliance;

b) set the flow rate of the combustion-supporting air to obtain
a combustion efficiency level at least equal to the lower level
required by the regulations in force;

c) check the unit operation for proper combustion, to avoid
any harmful or polluting unburnt gases in excess of the limits
permitted by the regulations in force;

d) make sure that control and safety devices are operating
properly;

e) make sure that exhaust ducts intended to discharge the
products of combustion are operating properly;

f) on completion of setting and adjustment operations, make
sure that all mechanical locking devices of controls have been
duly tightened;

g) make sure that a copy of the burner use and maintenance
instructions is available in the boiler room.

* In case of repeated burner shut-downs, do not continue re-
setting the unit manually. Contact qualified personnel to take
care of such defects.

* The unit shall be operated and serviced by qualified person-
nel only, in compliance with the regulations in force.

Summary of Contents for S10

Page 1: ...Technical Documentation CIB Unigas Campodarsego PD Complying with 90 396 CEE GAS DIRECTIVE MANUAL OF INSTALLATION OPERATION MAINTENANCE GAS BURNERS S10 S18 DOUBLE STAGE VERSION M03952CC Rev 02 04 01...

Page 2: ...ry equipment only shall be used This unit shall be employed exclusively for the use for which it is meant Any other use shall be considered as improper and therefore dangerous The manufacturer shall n...

Page 3: ...ls or damage to property for which the manufacturer cannot be held liable Before installation it is recommended that all the fuel supply system pipes be carefully cleaned inside to remove foreign matt...

Page 4: ...3 OPERATION Available versions AB High low flame 4 BLAST TUBE LENGHT See overall dimensions S Standard L Long 5 DESTINATION COUNTRY see data plate 6 SPECIAL VERSIONS A Standard 7 EQUIPMENT Available...

Page 5: ...input in kcal h multiply value in kW by 860 Fig 4a Fig 4b A B BL C CL D E F G K J H P M N Q R S10 355 180 275 635 730 340 230 455 108 200 210 125 120 M8 169 7 55 100 S18 355 205 300 660 755 340 230 4...

Page 6: ...re in combustion chamber Fig 4 Key 1 Boiler 2 Gas pressure port on butterfly valve 3 Sightglass cooling port 4 Water column pressure gauge Curves are referred to a null pressure in combustion head NOT...

Page 7: ...boilers with a combustion chamber smaller in diameter or shorter than those described in the diagram please contact the supplier to verify that a correct matching is possible with respect of the appl...

Page 8: ...lves group 3 Leakage control device optional if burner input 1200 kW 4 Bellow joint 5 Manual shut off valve Remove the burner cover Carry out the electrical connections to the multiple con nector as s...

Page 9: ...e screw VS located under the cover C clockwise increases it anticlockwise decreases it 2 To adjust the flow rate of the air at high flame loosen the nut RA and turn the screw VRA clockwise increases t...

Page 10: ...rate using the nut RP1 turning it anticlockwise to increase it sign or clockwise to decrease it sig n 3 To adjust the output of the burner in low flame operation use the corresponding servocontrol cam...

Page 11: ...g 13a Fig 13b Key S Slit indicating the butterfly opening angle DB Stud TG lock nuts TG Butterfly valve opening adjustment stud RA Lock nut VRA Screw for adjusting combustion air to maximum flow rate...

Page 12: ...y means of the appropriate tool fitted with the servocontrol with SQN30 or by means of a screwdriver affecting on the screw into the cam all other servocontrols Landis SQN30 151 Berger STA6B3 41 Fig 1...

Page 13: ...t off valve n 5 in Fig 10 until the detected pressure is reduced by 50 Verify CO emissions of the burner if the measured value is less than 80 ppm screw down the adjusting ring nut until the burner lo...

Page 14: ...LIMINATE THE MALFUNCTION WARNING DURING NORMAL OPERATION THE PARTS OF THE BURNER NEAREST TO THE GENERATOR COUPLING FLANGE CAN BECOME VERY HOT AVOID TOUCHING THEM SO AS NOT TO GET BURNT OPERATION Bring...

Page 15: ...ctrodes is carried out after removing the combustion head Removing the combustion head Remove the burner from the gas supply line To access the combustion head abd the electrodes slcken the screw VE F...

Page 16: ...PEATS THE CYCLE NURMER DOESN T SWITCH TO HIGH FLAME BURNER S LOCKUOT DURING OPERATION BURNER STOPS AND REPEATS CYCLE DURING OPERATION BURNER S LOCKOUT AFTER START THE FLAME CONTROL DEVICE REPEATS CYCL...

Page 17: ...DIS servocontrol for air damper alternate SQN70 224A20 LANDIS servocontrol for air damper alternate ST Group of thermostats or pressure switches STA4 5B0 37 63N21L BERGER servocontrol for air damper S...

Page 18: ...PART III MAINTENANCE 18 ELECTRICAL DIAGRAMS Electrical diagram 01 320 Rev 3...

Page 19: ...PART III MAINTENANCE 19 Electrical diagram 01 427...

Page 20: ...PART III MAINTENANCE 20 SPARE PARTS...

Page 21: ...80703 2180703 7 CAPACITOR FOR SIMEL MOTOR 6030005 6030005 7 CAPACITOR FOR AEG MOTOR 6030003 6030003 8 TRANSFORMER 2170108 2170108 9 EXTENSION SCREW 2130016 2130027 10 DETECTION CABLE 6050211 6050211 1...

Page 22: ...GB 21 22 FLAME CONTROLLER 23 LANDIS LMG21 22 25 FLAME CONTROLLER 26 GAS MULTIBLOC REGULATOR DUNGS MB DLE 405 407 410 412 415 420 28 GAS MULTIBLOC REGULATOR DUNGS MB ZRDLE 28 VALVE PROVING SYSTEM DUNGS...

Page 23: ...n AGK11 s socket Command signal from flame control Input signals Conditions for starting up the burner The burner control must not be locked out The contacts of the gas pressure switch GP the temperat...

Page 24: ...iance is located a plexiglass lunette under which there is the indicator disc of programme s progress In the event of safety stop the programmer stops The disc shows as follows the position of the pro...

Page 25: ...stat or pressostat W Safety thermostat or pressostat Z Ignition transformer LGB21 Key programmer s diagram A start up command from regulator R AR main relay B burner operation C program start position...

Page 26: ...on time t3n Ignition time during TSA t4 Interval BV BV2 or BV1 LR t10 Specified time for air pressure signal t11 Programmed opening time for actuator SA t12 Programmed closing time for actuator SA Sta...

Page 27: ...lamp switched on Release of the flame control device Press the release button for 0 5 3 seconds Diagnosis of troubles Wait at least 10s Press the release button for 3s Count the number of flashing of...

Page 28: ...and their combinations MB410 412 Rp 3 4 1 1 4 and their combinations Max operating pressure 360 mbar Output pressure ranges MB S20 S22 4 to 20 mbar MB S50 S52 4 to 50 mbar Media Gases of families 1 2...

Page 29: ...APPENDIX COMPONENTS CHARACTERISTICS 29...

Page 30: ...APPENDIX COMPONENTS CHARACTERISTICS 30...

Page 31: ...APPENDIX COMPONENTS CHARACTERISTICS 31...

Page 32: ......

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