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Unigas G258A, Manual Of Installation - Use - Maintenance

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INDEX

MICROPROCESSOR CONTROLLED SYSTEM............................................................................................................................  6

User interface..................................................................................................................................................................................  6

Parameters level (heating engineer)...............................................................................................................................................  8

Setting menu...................................................................................................................................................................................  9

Block 000: Internal Parameter ......................................................................................................................................................  10

Block 100: General information.....................................................................................................................................................  10

Block 200: Burner control............................................................................................................................................................... 13

Block 400: Setting air/fuel ratio curves..........................................................................................................................................  25

Block 500: Air/fuel ratio control  ..................................................................................................................................................... 26

Block 600: Actuators .....................................................................................................................................................................  28

Block 700: Error history.................................................................................................................................................................  31

Block 900: Process data ...............................................................................................................................................................  32

Actuators references.....................................................................................................................................................................  33

Gas proving system ......................................................................................................................................................................  33

Air-fuel curve points ......................................................................................................................................................................  33

COMMISSIONING THE BURNER................................................................................................................................................  34

Warm setting.................................................................................................................................................................................  38

Cold setting ...................................................................................................................................................................................  39

BURNER STARTUP WITH LMV2x ALREADY PROGRAMMED ................................................................................................. 40

Reset / manual lockout  ................................................................................................................................................................. 42

Timeout for menu operation..........................................................................................................................................................  42

Entering the Parameter levels ....................................................................................................................................................... 43

Info level........................................................................................................................................................................................  44

Service level .................................................................................................................................................................................. 46

PHASES LIST ............................................................................................................................................................................... 47

BACKUP PARAMETER WITH AZL2x ..........................................................................................................................................  48

RESTORE PARAMETER FROM AZL2x TO LMV.. ...................................................................................................................... 49

WIRING DIAGRAM.......................................................................................................................................................................  65

Wiring connection for LMV20........................................................................................................................................................  65

Wiring variants for LMV27.............................................................................................................................................................  66

Wiring variants for LMV26.............................................................................................................................................................  67

Wiring variants for LMV37.............................................................................................................................................................  68

Summary of Contents for G258A

Page 1: ...M039513CA 0 0 11 2021 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES Microprocessor controlled MANUAL OF INSTALLATION USE MAINTENANCE LMV 2x 3x Gas burners G258A G335A G380A G400A...

Page 2: ...e employed exclusively for the use for which it was designed Before connecting the burner make sure that the unit rating is the same as delivery mains electricity gas oil or other fuel Observe caution...

Page 3: ...ixtures DIRECTIVES AND STANDARDS Gas burners European directives Regulation 2016 426 UE appliances burning gaseous fuels 2014 35 UE Low Tension Directive 2014 30 UE Electromagnetic compatibility Direc...

Page 4: ...quipment of machi nes EN 60335 2 Electrical equipment of non electric appliances for house hold and similar purposes Safety requirements Burner data plate For the following information please refer to...

Page 5: ...burner performance by controlling the flame geometry and combustion efficiency Fuel and air are routed through separated channels inside the combustion head then mixed to ignite the flame inside the...

Page 6: ...ntake LR Extended blast tube ABS polymer silenced air intake 5 DESTINATION COUNTRY see data plate 6 BURNER VERSION A Standard Y Special 7 EQUIPMENT 0 2 gas valves 1 2 gas valves gas proving system 7 2...

Page 7: ...ting Gas train 50 Valves size Gas connection 50 DN50 Gas train 65 65 DN65 Gas train 80 80 DN80 Gas train 100 100 DN100 Operating temperature C 10 50 Storage Temperature C 20 60 Working service Intermi...

Page 8: ...353 G335A 50 1456 550 100 399 996 1139 725 414 450 533 384 624 190 65 564 117 1385 971 447 636 487 845 292 80 579 132 1416 1002 687 538 875 310 100 592 145 1499 1085 791 642 942 353 G380A 50 1483 550...

Page 9: ...value upstream the burner s gas valve Then subtract the backpressure The result is called pgas Draw a vertical line matching the furnace input value 600kW in the example quoted on the x axis as far as...

Page 10: ...k gas flow rate curvesPerformance Curves GAS PRESSURE mbar G258A M Stm3 h G335A M Stm3 h GAS PRESSURE mbar G380A M Stm3 h G400A M Stm3 h ATTENTION the gas rate value is quoted on the x axis the relate...

Page 11: ...ssure in the combustion head insert the pressure gauge probes one into the combustion chamber s pressure outlet to get the pressure in the combustion chamber and the other one into the butterfly valve...

Page 12: ...rate in combustion head curves natural gas Curves are referred to pressure 0 mbar in the combustion chamber Gas pressure in combustion head G258A M Stm3 h G335A M Stm3 h Gas pressure in combustion he...

Page 13: ...nel All handling operations must be carried out with appropriate resources and qualified personnel ATTENTION Use intact and correctly dimensioned hoisting equipment conforms to the local regulations a...

Page 14: ...upplier to verify that a correct matching is possible with respect of the application involved To correctly match the burner to the boiler verify the type of the blast tube Verify the necessary input...

Page 15: ...nt the gas train proceed as follows NOTE the bellows unit the manual cutoff valve and the gaskets are not part of the standard supply WARNING before executing the connections to the gas pipe network b...

Page 16: ...gas pressure governor gas leakage pressure switch PGCP Legend 1 Filter 6 Butterfly valve 2 Pressure switch PGMIN 7 Pressure transducer 3 Safety valve with built in gas governor 8 Main burner 4 Proving...

Page 17: ...e position of O rings 3 Remove MultiBloc between the threaded flanges 4 After installation perform leakage and functional test 5 Disassembly in reverse order Keys 1 Gasket 2 Gas filter 3 Gas valves gr...

Page 18: ...UCIATORE 185 501939 PGMAX PGCP PGMI EV1 EV2 S EV2 EV1 PGMAX PGMIN VD R PGCP VD V VD V VD R PS PS pressure sensor Gas filter Example of gas train MBE A A C B B C 1 Mount flange into pipe systems Use ap...

Page 19: ...ressure sensor includes a vent limiter according to UL 353 and ANSI Z21 18 CSA 6 3 No venting required in loca tions where vent limiters are accepted by the jurisdiction 4 Only PS pressure sensors spe...

Page 20: ...ilizer Caution the SKP2 diaphragm D must be vertical WARNING removing the four screws BS causes the device to be unserviceable SA SA TP D BS SKP1 SKP2 SIEMENS VGD Mounting positions TP Siemens VGD con...

Page 21: ...ect the gas valves group and pressure switches plugs Overall dimensions mm BURNERS WITH INVERTER VARIANT if provided ATTENTION it is reccomended to install the filter with gas flow parallel to the flo...

Page 22: ...s and with a signal in 0 10V controls it through the inverter Generally the curve of the inverter goes from 50 to 100 of the engine revolutions This in addition to improving the setting of the burner...

Page 23: ...controls it through the inverter Generally the curve of the inverter goes from 50 to 100 of the engine revolutions This in addition to improving the setting of the burner also allows a saving on the c...

Page 24: ...e td1 The pressure switch PGCP has not to detect a rise of pressure Test space filling EV1 opens and keep this position for a preset time td3 in order to fill the test space Test gas pressure EV1 clos...

Page 25: ...RNING It is forbidden to use the fuel pipes for the execution and or completion of the grounding The system must comply with the current regulations Earth the system always check in advance the connec...

Page 26: ...time of the offer contract Provide sufficient protections for cables and connectors taking into consideration positioning spaces and the panel burner tracing sur faces Always consult beforehand the el...

Page 27: ...E MACHINE EXCEPT FOR ITS MAINTENANCE TO SECURE THE MACHINE ACT ON THE ISOLATOR SWITCH IN CASE OF ANOMALIES THAT REQUIRED A SHUT DOWN OF THE BURNER IT S POSSIBLE TO ACT ON THE AUXILIARY LINE SWITCH LOC...

Page 28: ...test is performed the proving system LED turns on At the end of the test the burner staring cycle begins in case of leakage in a valve the gas proving system stops the bur ner and the lamp B1 turns o...

Page 29: ...put increasing too much or that the flues temperature gets too low to cause condensation in the chimney User interface The AZL2x display is shown below The keys functions are the following WARNING Dur...

Page 30: ...Serivce during the curve adjustments Key Used to increase a a value Used to enter Info and Serivce during the curve adjustments Keys ESC By pressing and at the same time the ESCAPE function is perfome...

Page 31: ...rimo tempo sicurezza trasformatore accensione ON TSA1 1st safety time ignition transformer ON Ph42 TSA1 primo tempo sicurezza trasformatore accensione OFF TSA1 1st safety time ignition transformer OFF...

Page 32: ...ess the enter InFo key 3 then il will show the first code 167 flashing on the right side it will show the data entered By pressing or it is possible to scroll up or down the parameter list 4 If a dot...

Page 33: ...End message will flash 10 Press InFo for more than three seconds or for more than three seconds orto return to the normal display If a message like the one below is shown during operation it means th...

Page 34: ...f phases Example Error code 111 diagnostic code 0 To reset press InFo for a second Record the codes and check the Error List to find the type of faults Service level To enter the Service mode press In...

Page 35: ...ated manual Fully modulating burners To adjust the fully modulating burners use the CMF switch on the burner control panel see next picture instead of the TAB thermo stat as described on the previous...

Page 36: ...ockwise rotation reduces start flow rate anticlockwise rotation incre ases it Do not use a screwdriver on the screw VR The pressure stabilizer is adjusted by operating the screw VS located under the c...

Page 37: ...requires PS 10 40 or PS 50 200 Outlet pressure MIN 10 25 50 75 MAX PS 10 40 4 mbar 0 4 kPa 2 w c 10 mbar 1 0 kPa 4 w c 25 mbar 2 5 kPa 10 w c 50 mbar 5 0 kPa 20 w c 75 mbar 7 5 kPa 30 w c 100 mbar 10...

Page 38: ...ed To calibrate the maximum pressure switch proceed as follows according to its mounting position remove the pressure switch plastic cover if the maximum pressure switch is mounted upstreaam the gas v...

Page 39: ...ck the combustion head towards the MIN position by turning clockwise the VRT ring nut Fasten VB screw when the adjustment is accomplished Attention if it is necessary to change the head position repea...

Page 40: ...if necesssary Remove and clean the combustion head Examine and clean the ignition electrodes adjust and replace them if necessary Examine and clean the detection electrode photoelement according to t...

Page 41: ...filter if the pressure difference between pressure connection 1 and 3 Fig 1 Fig 3 is twice as high compared to the last check You can change the filter without removing the fitting 1 Interrupt the gas...

Page 42: ...te to replace the combustion head reverse the procedure described above having care to place correctly the O ring OR between burner and gas manifold Electrodes Adjustment Adjust the electrodes positio...

Page 43: ...ion head ATTENTION avoid the electrode to get in touch with metallic parts blast tube head etc otherwise the boiler operation would be compromised Check the electrode position after any intervention o...

Page 44: ...owner makes the decision whether to finish using the burner or replacing and disposing of it based on the actual state of the appliance and any repair costs The use of the burner for other purposes af...

Page 45: ...burner control BURNER LOCKS OUT WITHOUT ANY GAS FLOW Gas valves don t open Check voltage on valves if necessary replace valve or the burner control Check if the gas pressure is so high that the valve...

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Page 48: ...a L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail cibunigas cibunigas it Note specifications and data subject to change Errors an...

Page 49: ...Service manual AZL2x LMV2x 3x Burner Management System M12916CD Rev 3 3 01 2017...

Page 50: ...900 Process data 32 Actuators references 33 Gas proving system 33 Air fuel curve points 33 COMMISSIONING THE BURNER 34 Warm setting 38 Cold setting 39 BURNER STARTUP WITH LMV2x ALREADY PROGRAMMED 40...

Page 51: ...CTIONS FOR BURNERS z The burner should be installed in a suitable room with ventilation openings complying with the requirements of the regulations in force and sufficient for good combustion z Only b...

Page 52: ...ditions such as the development of toxic or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 2009 142 EC Gas Appliances Directive 2006 95 EC on low voltage Directi...

Page 53: ...apparatus EN 50165 Electrical equipment of non electric appliances for household and similar purposes Safety requirements UNI EN 746 2 Industrial thermoprocessing equipment Burner data plate For the...

Page 54: ...forms all the burner control functions and of the Siemens AZL local programming unit that interfaces the system with the user Keys 1 Burner 2 AZL2 3 Air actuator 4 Fuel actuator 5 LMV2 User interface...

Page 55: ...ice mode Info and Enter keys Used for Info and Service menues Used as Enter key in the setting modes Used as Reset key in the burner operation mode Used to enter a lower level menu Key Used to decreas...

Page 56: ...8 Parameters level heating engineer...

Page 57: ...ription Password 000 Internal parameters OEM Service 100 Informazioni generali General OEM Service Info 200 Controllo bruciatore Burner control OEM Service 300 Controllo bruciatore solo LMV26 Burner c...

Page 58: ...kup data set Service Info Param Descrizione Description Password LMV20 LMV27 LMV26 LMV37 102 Data produzione in gg mm aa Identification date yy mm dd Service Info x x x 103 Numero identificativ Identi...

Page 59: ...ed OEM Service x x 145 Indirizzo dispositivo per Modbus Device address for Modbus OEM Service x x 146 Velocit di trasmissione per Modbus Baud rate for Modbus OEM Service x x 147 Parit per Modbus Parit...

Page 60: ...erci zio azzerabile da Service Fuel 1 Operation hours resettable Service Info x 174 Fuel 1 secondo combustibile Numero di partenze azzerabile da Service Fuel 1 Number of startups resettable Service In...

Page 61: ...e fuel train modula ting multistage actuators etc __ undefined delete curves 1 gas direct ignition G mod 2 ignition by gas pilot connected between the two gas solenoid valves EV1 EV2 Gp1 mod 3 ignitio...

Page 62: ...x x x 210 Allarme impedimento avviamento 0 non attivo 1 attivo Alarm in the event of start prevention 0 deactivated 1 activated OEM Service x x x 211 Tempo aumento giri ventilatore valore fab brica 2...

Page 63: ...nge impostazione 20s 60min Gas Prepurge time default value 20s range 20s 60min OEM Service x x x 226 Gas tempo di preaccensione valore fab brica 2s range impostazione 0 2s 60min Gas Preignition time d...

Page 64: ...ivo 1 esso modificabile solo su LMV37 Dal punto di vista della sicurezza il funzionamento continuo valido esclusiva mente per bruciatori di gas con elettrodo di rilevazione Gas Forced intermittent ope...

Page 65: ...Postpurge time 3 abortion with load controller LR ON OEM Service x x x 261 Olio sonda rilevazione fiamma attivo valore fabbrica 0 0 QRB QRC 1 ION QRA Oil active detector flame evaluation default value...

Page 66: ...0 inactive 1 active from phase 38 2 active from safety time TSA OEM Service x x 277 Olio Pressostato olio di massima ingresso POC 0 inattivo 1 pressostato olio di massima 2 POC Oil Pressure switch max...

Page 67: ...lvole EV1 EV2 del gas regolazione pneumatica Gp1 mod pneu 9 accensione tramite pilota gas con attacco a monte dell elettrovalvola EV1 del gas regolazione pneumatica Gp2 mod pneu 10 olio modulante con...

Page 68: ...ore fabbrica 1 0 QRB QRC 1 ION QRA Fuel 1 Gas active detector flame evalua tion default value 1 0 QRB QRC 1 ION QRA OEM Service x 322 Combustibile 1 Gas Preventilazione valore fabbrica 1 1 attivo 0 no...

Page 69: ...Intervallo 2 valore fabbrica 2s range impostazione 0 2s 60min Fuel 1 Gas Interval 2 default value 2s range 0 2s 60min OEM Service x 333 Combustibile 1 Gas Tempo postcombu stione valore fabbrica 8s ra...

Page 70: ...t filling time default value 3s range 0 2s 10s OEM x 345 Combustibile 1 Gas tempo test pressione gas valore fabbrica 10s range imposta zione 0 2s 60s Fuel 1 Gas proving test time gas pres sure default...

Page 71: ...mbustibile 1 Olio tempo di risposta a cadute di pressione entro TSA1 e TSA2 valore fabbrica 1 8s range imposta zione 0 2s 14 8s Fuel 1 Oil time to respond to pressure faults in TSA1 and TSA2 default v...

Page 72: ...censione corta Ph38 fase pro gramma 38 1 preaccensione lunga con ventilatore Ph22 fase programma 22 Fuel 1 Oil time oil ignition default value 1 0 short preignition Ph38 progr phase 38 1 long preignit...

Page 73: ...ting the cur ves OEM Service x x x 403 Curve controllo inverter F A si accede alla lista dei punti da impostare da P0 a P9 con sultare paragrafo Impostazione curve Ratio control curves VSD curve setti...

Page 74: ...repurge speed 100 Index 2 postpurge speed 50 OEM Service x x 504 Combustibile 1 Posizione servocomando combustibile in assenza di fiamma no flame Indice 0 posizione di sosta 0 Indice 1 posizione preve...

Page 75: ...di carico per modulazione valore fabbrica n d range imposta zione 20 100 Lower load limit default value n d range 20 100 OEM Service x x x 546 Percentuale massima di carico per modula zione valore fa...

Page 76: ...0 combustibile Indice 1 aria Tolerance limit of position monitoring 0 1 Index 0 fuel Index 1 air OEM Service x x x 608 Combustibile 1 Impostazione punto di riferi mento Indice 0 combustibile Indice 1...

Page 77: ...top SQN1 3 both OEM x 613 Tipo di servocomando Indice 0 combustibile Indice 1 aria 0 5s 90 1Nm 1 2Nm 3Nm 1 10s 90 6Nm 2 17s 90 10Nm Type of actuator Index 0 fuel Index 1 air 0 5 s 90 1Nm 1 2Nm 3Nm 1 1...

Page 78: ...tion of analog output default value 0 0 DC 0 10 V 1 DC 2 10 V 2 DC 0 2 10 V OEM Service LMV27 x x ATTENTION as for SQM3x actuators set the direction according to the acutator function As far as SQN1x...

Page 79: ...ror history 701 725 02 diagnostic code Service Info Storico errori 701 725 03 classe errore Error history 701 725 03 error class Service Info Storico errori 701 725 04 fase Error history 701 725 04 ph...

Page 80: ...Active load source OEM Service 945 Solo con LMV26 Combustibile attuale 0 combustibile 0 1 combustibile 1 Actual fuel 0 fuel 0 1 fuel 1 Service Info 947 Risultato interrogazione contatti codifica bit...

Page 81: ...a leakage test designed to detect leaking gas valves and if necessary to pre vent the valves from opening or ignition from being switched on Lockout is initiated When performing valve proving the gas...

Page 82: ...2x already programmed At the first LMV startup the AZL display will show It means that the unit was never set or that no mode was chisen or that some parameters have to be set furthert Push F fuel and...

Page 83: ...l elettrov EV1 del gas Gp2 mod 4 accensione a gasolio modul Lo mod 5 accens a gasolio bistadio Lo 2 stage 6 accens a gasolio tristadio Lo 3 stage Burner operating mode fuel train mod multi stage actua...

Page 84: ...the fuel actuator 0F until the requested value is reached for example 8 see below for the ignition point or press F and to decrease the angle To set the air damper opening angle 0A in the ignition poi...

Page 85: ...ner is operating warm setting by pressing the ENTER InFo or while the burner is in stand by mode cold setting by pressing ESC CAUTION at the first burner adjustment it is recommended to set the maximu...

Page 86: ...the flue analyser Keep the air excess inside normal figures from 3 to 7 residual O2 operating by means for the air damper servomotor Keep increasing the air damper opening and then the gas throttle a...

Page 87: ...t before end by pressing ESC or for a faulty shutdown the message OFF UPr Start preven tion will be diplayed until all the curvepoints will be set Note2 if the gas flow rate at high flame point maximu...

Page 88: ...e than 5 seconds to process the curve downwards The curve is then a straight line go on checking the combustion values point by point change them if necessary and in case linearise the curve again Bef...

Page 89: ...e burntime Ph72 travelling to postpurging Ph74 postpurge countdown is displayed Press ESC the parameter 546 Setting the maximum load is displayed Then press to exit the programming mode The display wi...

Page 90: ...n Longer or shorter pushes on the button do not produce a reset so that the system maintains the lockout position Timeout for menu operation The time for automatically leaving the parameter setting le...

Page 91: ...levels By means of a proper use of the keys it is possible to enter the various level parameters as shown in the following flow chart The burner and consequently the LMV2x are factory set the air and...

Page 92: ...nd go back to the flashing number The Info level shows some basic parameters as 5 Example choose parameter 102 to show the date the display shows parameter 102 flashing on the left and characters _ _...

Page 93: ...h another message Diagnostic code in the example diagnostic code 3 Record the codes and find out the fault in the Error table To perform the reset press InFo for one second The unit displays an event...

Page 94: ...ht By pressinf or it is possible to scroll up down the parameter list 2 Once the last parameter is accessed 143 by pressing the End message will blink 3 Press InFo for more than three seconds or for m...

Page 95: ...ignition time OFF Ph44 t44 intervallo 1 t44 interval 1 Ph50 TSA2 secondo tempo sicurezza TSA2 2nd safety time Ph52 t52 intervallo 2 t52 interval 2 Ph60 Funzionamento 1 stazionario Operation 1 stationa...

Page 96: ...ess ENTER until the display will show with the button go to the group 000 of the parameters and press with the buttons and go to 050 parameter press the disply show press again with the button select...

Page 97: ...uttons by pressing enter to confirm iWith the buttons go to the group 000 of the parameters press end select the 050 parameter press the disply show with the button the display shows press again with...

Page 98: ...50 ERROR CODE TABLE...

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Page 113: ...L PE QRB C N ION QRB C X75 1 X10 05 1 X10 06 1 X3 02 1 PLUFT FLAMME P L PE N L 2 3 L X5 03 1 X8 04 1 X8 02 1 X5 03 X10 05 X7 01 X8 04 X8 02 X75 X10 06 X3 02 X3 04 N PE L 1 1 1 1 1 1 1 1 1 QRA QRA QRA...

Page 114: ...66 Wiring variants for LMV27 2 Fuel meter input 1 Supply fuel meter ConnectorX75 ConnectorX5 02 ConnectionsPmax...

Page 115: ...tion speed output 2 GND signal reference 1 Controller input 4 20mA 5 Supply 4 Feedback signal 3 PWM Pulse Width Modulation speed output 2 GND signal reference 1 External supply 24V DC ConnectorX75 Con...

Page 116: ...dulation speed output 2 GND signal reference 1 Controller input 4 20mA 5 Supply ConnectorX75 ConnectorX64 ConnectorX74 2 Fuel meter input 1 Supply fuel meter ConnectorX5 02 Connections Pmax 4 Feedback...

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Page 120: ...and data subject to change Errors and omissions excepted C I B UNIGAS S p A Via L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail...

Page 121: ...y logic continuous 0 10V Rload 250K 0 4 20mA Rload 500 Control outputs on off Maximum power limit heat cool 0 0 100 0 C F selection configurable from faceplate Linear scale ranges 1999 to 9999 with co...

Page 122: ...eld is reached the value will not change even if the key remains pressed Automatic Manual adjustment selection Active only when PV display visualises the process variable button pressed for at least 5...

Page 123: ...ed INF InP Out PAS 99 Pro Lin Input settings Output settings Hardware configuration Input linearization NO Keep the F key pressed to scroll the menus Release the F key to select the displayed menu Pre...

Page 124: ...min digit sec see SP r Antireset Feedforward 0 9999 scale points 100 0 100 0 Reset power 100 0 100 0 Softstart time 0 0 500 0 min LBA alarm may be reset by simultaneously pressing keys when OutP is di...

Page 125: ...32 3182 32 0 999 9 6 TC S C 0 1750 0 0 999 9 7 TC S F 32 3182 32 0 999 9 8 TC T C 200 400 199 9 400 0 9 TC T F 328 752 199 9 752 0 28 TC CUSTOM CUSTOM 29 TC CUSTOM CUSTOM 30 PT100 C 200 850 199 9 850...

Page 126: ...ntrol type 0 disabled 1 V0 Heat action 3 V3 Heat action 8 valve manual control with Raise and Lower keys ac t dE b Actuator travel time time employed by the valve to change from entirely open to entir...

Page 127: ...I heat 4 5 6 PID heat 7 8 9 ON OFF heat 10 11 12 13 14 Selection of derivative action sampling time 0 sample 1 sec 16 sample 4 sec 32 sample 8 sec 64 sample 240 msec Note LbA alarm is not enabled with...

Page 128: ...g scale s 33 s 00 Lin Lin Custom linearization for main input the n step value corresponds to input mV beginning scale n mV mV mV full scale mV beginning scale 32 Step 0 beginning of scale value Step...

Page 129: ...entially at firing Ramp 0 phase Enabled by setting GS 0 0 Starting from setpoint PV initial state it reaches pre heating set SP 0 with gradient GS 0 Maintenance phase Enabled by setting Ht 0 0 Maintai...

Page 130: ...ue Minimum impulse t Lo expressed as a of the actuator time resolution 0 1 Represents the minimum change in position corresponding to a minimum change in power supplied by the instrument below which t...

Page 131: ...of the integral The frequency and duration of the impulses is correlated to the integral time h it or c it Non movement behavior t Hi 0 with power 100 or 0 0 the corresponding open or close outputs a...

Page 132: ...e gradient 12 SET GRADIENT The function works for single output systems heating or cooling The self tuning action calculates optimum control parameter values during process startup The variable for ex...

Page 133: ...ing and exposed terminals on the back only for low power supply supply from Class 2 or low voltage limited energy source power supply lines must be separated from device input and output lines always...

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Page 135: ...positive for output 1 terminals 21 22 ex Q13 Q14 Hy n 5 hysteresis negative for output 1 terminals 21 22 ex Q13 Q14 Keep pushing F until you see PASS release F and through the arrows set 99 push F and...

Page 136: ...t 99 push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key f...

Page 137: ...tput 1 terminals 21 22 ex Q13 Q14 Keep pushing F until you see PASS release F and through the arrows set 99 push F and visualize Pro protection code default is 12 through the arrows set 128 and push F...

Page 138: ...push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key for at...

Page 139: ...ar 6bar 6bar To modify it directly use up and down arrows By pushing F you go to parameter Transmitter 1 6bar 3bar 10bar 16bar 25bar 40bar Hy P 0 2bar 0 5bar 0 5bar 0 8bar 1 25bar 2bar Hy n 0bar 0bar...

Page 140: ...pushed F until visualization of Hrd Hrd CtrL 6 PID warm AL nr 1 but 1 diSP 0 Ld 1 1 Ld 2 28 Ld 3 20 Keep pushed F until you visualize PASS release F and through the arrows set 99 push F and visualize...

Page 141: ...lease F and through the arrows set 99 push F and visualize Pro protection code default is 12 through the arrows set 128 and push F keep it pushed until all parameters InF CFG InP Out PASS are visualiz...

Page 142: ...push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key for at...

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Page 145: ...MANUAL FOR OPERATION AND CALIBRATION MODULATOR SIEMENS RWF 40 M12905CH Rev 07 11 09...

Page 146: ...ns given on the burner s wiring diagrams INSTRUMENT FRONTAL PANEL Current value or value of parameter red Setpoint or name of parameter green Decrease value down arrow Programming key Burner start ena...

Page 147: ...sensor set G030 4 C112 and C113 configurations tables 3 4 attached Configurations C112 and C113 enable use of an auxiliary contact terminals Q63 Q64 and LED K6 on the front panel which is fully config...

Page 148: ...manual mode press the EXIT key z NB Every time the controller switches the burner off start enabled LED off Q13 Q14 contact open manual mode is disa bled when the burner is switched back on 7 Instrum...

Page 149: ...from 0 to 9999 sec 350 Typical value for temperature Dead band db from 0 to 999 9 digit 1 Typical value Servocontrol running time tt from 10 to 3000 sec 15 Set servocontrol running time Switch on diff...

Page 150: ...3 external set point 0 10 V 4 external set point 0 1 V 5 analog shift set point WFG 6 analog shift set point 0 20 mA 7 analog shift set point 4 20 mA 8 analog shift set point 0 10 V 9 analog shift set...

Page 151: ...6 lk7 function for input 1 7 lk8 function for input 2 8 lk7 function for input 2 9 lk8 function for input 2 A lk7 function for input 3 b lk8 function for input 3 C Type of instrumentoutput control 3 p...

Page 152: ...ment addresses for RWF 40 003 only address 0 0 address 1 0 1 address address 99 9 9 Unit of measurement and decimal place C without decimal 0 C and 1 decimal 1 F without decimal 2 F and 1 decimal 3 Ac...

Page 153: ...0 80 600kPa Danfoss Siemens 4 20mA p 16 bar F030 0100 0 1600 0 1600 0 80 5 20 80 600kPa Danfoss Siemens 4 20mA p 25 bar F030 0100 0 2500 0 2500 0 125 5 20 80 600kPa Danfoss Siemens 4 20mA p 40 bar F03...

Page 154: ...electric connection With 7 pins connector version With terminals version TRASDUCER PASSIVE CONNECTION ONLY TRASDUCER PASSIVE CONNECTION ONLY TRASDUCER PASSIVE CONNECTION ONLY TRASDUCER PASSIVE CONNECT...

Page 155: ...ith setpoint modified by independent management system C111 configuration code X1X1 C111 configuration code X9XX SCH2 0 5x SPH SPL SCL2 0 5 x SPH SPL Example SPH max 130 C SPL min 30 C SCH2 0 5 x 130...

Page 156: ...ing is of paramount importance It s good to be admired even better to be effective Heating systems the room sensor must not be installed in rooms with heating units complete with thermostatic valves A...

Page 157: ...t by hot air coming from the pipe Bend 0 4m sensor by hand never use tools as illustrated Installing differential pressure sensors for water z Installation with casing facing down not allowed With tem...

Page 158: ...tor on a min 100mm length of pipe Sensors come with straps for pipes up to 100 mm in diameter Placing the probes QAD22 QAE21 QAP21 RCA With pumps on outlet with 3 ways valves with 4 ways valves Panel...

Page 159: ...downstream C Measurement of difference in pressure between two ducts D Measurement of difference in pressure between two rooms or of inside of duct and outside Basic principles Measuring static press...

Page 160: ...560162 Pressure probe Danfoss MBS3200 p 1 6 0 1 6bar segnale 4 20mA 2560189 Pressure probe Danfoss MBS3200 p 10 0 10bar segnale 4 20mA 2560190 Pressure probe Danfoss MBS3200 p 16 0 16bar segnale 4 20m...

Page 161: ...RWF50 2x RWF50 3x User manual M12922CB Rel 1 0 07 2012...

Page 162: ...2 DEVICE INSTALLATION Install the device using the relevant tools as shown in the figure To wire the device and sensors follow the instructions on the burner wiring diagram...

Page 163: ...ble through bin1 2 InP1 or y only display Parameter Level PArA HYS1 HYS2 HYS3 Pb1 dt rt db tt Configuration Level ConF and lower level InP Cntr rAFC outP only RWF50 3 binF diSP Main navigation Basic d...

Page 164: ...Factory setting Remarks Proportional band PB 1 1 9999 digit 10 Typical value for temperature Derivative action dt 0 9999 sec 80 Typical value for temperature Integral action rt 0 9999 sec 350 Typical...

Page 165: ...Pt1000 3 fili 4 Pt1000 2 fili 5 Ni1000 3 fili 6 Ni1000 2 fili 7 0 135 ohm 15 0 20mA 16 4 20mA 17 0 10V 18 0 5V 19 1 5V OFF1 sensor offset 1999 0 9999 Using the measured value correction offset a meas...

Page 166: ...r working range limit bold factory settings ConF rAFC Activation boiler shock termic protetion RWF50 can activate the thermal shock protection only on sites where the set point is lower than 250 C and...

Page 167: ...Value Description bin1 digital inputs terminals DG D1 0 1 2 4 0 without function 1 set point changeover SP1 SP2 2 set point shift Opr dSP parameter value of set point modify 4 changeover of operating...

Page 168: ...culates PID values for its operation deciding which are most suitable for the specific kind of request Display of software version The software version is shown by pushing Enter UP arrow on the upper...

Page 169: ...9 Electric connection With 7 pins connector version With terminals version Matches terminals between RWF50 2 and RWF40 0x0...

Page 170: ...00 0 5 20 80 0 125 600 kPa Probe 4 20mA 0 40bar 16 0 0 4000 needless 0 4000 0 5 20 80 0 200 600 kPa Siemens QBE2002 P4 17 0 0 400 needless 0 400 0 5 20 80 0 20 200 kPa Siemens QBE2002 P10 17 0 0 1000...

Page 171: ...ng is of paramount importance It s good to be admired even better to be effective Heating systems the room sensor must not be installed in rooms with heating units complete with thermostatic valves Av...

Page 172: ...by hot air coming from the pipe Bend 0 4m sensor by hand never use tools as illustrated Installing differential pressure sensors for water Installation with casing facing down not allowed With tempera...

Page 173: ...ust inhibitor on a min 100mm length of pipe Sensors come with straps for pipes up to 100 mm in diameter Placing the probes QAD22 QAE21 QAP21 RCA With pumps on outlet with 3 ways valves with 4 ways val...

Page 174: ...ence in pressure between two ducts D Measurement of difference in pressure between two rooms or of inside of duct and outside Basic principles Measuring static pressure i e pressure exerted by air on...

Page 175: ...0 1 6bar signal 4 20mA 2560189 Pressure probe Danfoss MBS 3200 P 10 0 10bar signal 4 20mA 2560190 Pressure probe Danfoss MBS 3200 P 16 0 16bar signal 4 20mA 2560191 Pressure probe Danfoss MBS 3200 P...

Page 176: ...16 Note Specifications and data subject to change Errors and omissions excepted...

Page 177: ...KM3 Modulator USER MANUAL M12927CA Rel 1 0 10 2020...

Page 178: ...M12927CA MOUNTING 2...

Page 179: ...value ru ccess to Set Point ogrammable k art the program utotune Auto nt to the burne ncrease decrease r is powered o burner is YS mands t selection ional informat unning time key mmed function Man Ti...

Page 180: ...t be setted to ON Powered pressure probe 0 4 20 mA between terminal 4 power supply 2 negative e 1 positive Note set IO4F to ON to activate Out4 Power supply connection Neutral wire terminal 9 Phase te...

Page 181: ...n 5 SP setpoint value change increase decrease SP 2480 Confirm Next AL1 250 AL1 parameter value change increase decrease Confirm Next Back to the first parameter Confirm Next HAL1 parameter value chan...

Page 182: ...L Thermocouple K Depends on the probe SP Set point 1 SPLL SPLH See page 7 AL1 AL1 threshold AL1L AL1H E U HAL1 AL1 hysteresis 1 9999 E U Pb Proportional band 1 9999 E U ti Integral time 0 oFF 9999 s t...

Page 183: ...5 120 1 5 0 160 100 4 20mA 0 10bar Pressure probe 4 20 0 0 1000 on 50 50 5 120 1 5 0 1000 600 4 20mA 0 16bar Pressure probe 4 20 0 0 1600 on 80 80 5 120 1 5 0 1600 600 4 20mA 0 25bar Pressure probe 4...

Page 184: ...d group When the upper display is showing a parameter and the lower display is showing its value this key allows to store the selected value for the current parameter and access the next parameter wit...

Page 185: ...on 1 DI1 reverse action DI2 direct action 2 DI1 direct action DI2 reverse action 3 DI1 reverse action DI2 reverse action 0 Out GROUP Output parameters Liv N Param Description Values Default C 14 o1F O...

Page 186: ...d out of range 1 Alarm 1 enabled in stand by mode 2 Alarm 1 enabled in out of range condition 3 Alarm 1 enabled in stand by mode and in overrange condition 1 GRUPPO AL2 parametri allarme 2 Liv N Param...

Page 187: ...l ON OFF control with neutral zone 3Pt Servomotor control available only when Output 2 and Output 3 have been ordered as M 3pt C 57 Auto Autotuning selection 4 Oscillating auto tune with automaticrest...

Page 188: ...e value coming from serial link is used as remote set point trin The value will be added to the local set point selected by A SP and the sum becomes the operative set point PErc The value will be scal...

Page 189: ...al mode with a power output equal to zero St bY Starts in stand by mode Auto C 129 oPr E Operative modes enabling ALL All modes will be selectable by the next parameter Au oP Auto and manual OPLO mode...

Page 190: ...t in 137 h Job 8 Totalizer of control relay worked days number of hours the control relay has been in ON condition divided by 24 9 Totalizer of control relay worked hours number of hours the control r...

Page 191: ...mations see below Performs the action programmed by 121 uSrb button function during RUN TIME parameter Additional information This instrument is able to show you some additional informations that can...

Page 192: ...set manual modes during program execution the program will be frozen and it will restart when the instrument will come back to Auto mode If you set manual modes during self tune execution the self tu...

Page 193: ...ssages disappears automatically When the error continues send the instrument to your supplier RonE Possible problem of the firmware memory When this error is detected send the instrument to your suppl...

Page 194: ...1 RWF55 5X RWF55 6X User manual M12926CA Rel 0 1 10 2015...

Page 195: ...2 DEVICE INSTALLATION Fixing system Drilling dimensions...

Page 196: ...age 1 Controlling element OPEN stage 2 Operating mode 2 stage Actual value display red and parameter value USB led Operating mode 2 stage Thermal shock protection Alarm function Increase value Enter b...

Page 197: ...change the set point on the upper display red Push Enter to confirm and push ESC more times to get the home position Parameter level Parameter level PArA Pb1 dt rt db tt Heating controllerHYS1 HYS2 HY...

Page 198: ...burner switches back on 1N 1P closes Switch off differential 2 stage HYS2 0 0 HYS3 3 enable only with parameter bin1 4 Upper switch off differential HYS3 0 0 9999 digit 5 Value over setpoint above wh...

Page 199: ...d down arrows according to the tables here below ConF InP InP1 bold factory settings Parameter Value Description SEn1 type of sensor for analog input 1 1 Pt100 3 wire 2 Pt100 2 wire 3 Pt1000 3 wire 4...

Page 200: ...3 0 10V 4 0 5V 5 1 5V 1 0 20mA OFF2 Sensor offset 1999 0 9999 Correction value measured by the sensor SCL2 scale low level 1999 0 9999 minimum scale value for input ohm mA V SCH2 scale high level 1999...

Page 201: ...Free 1 Locked Self optimization can only be disabled or enabled via the ACS411 setup program Self optimization is also disabled when the parameter level is locked oLLo set point limitation start opera...

Page 202: ...multifunctional relay K6 terminals 6N and 6P is activated depending on the switching characteristic The alarm function can have different switching functions lk1 to lk8 and can be set to a deviation...

Page 203: ...setpoint to be monitored see alarm functions lk1 to lk8 limit value AL Limit value range for lk1 and lk20 9999 HySt switching differential 0 1 9999 Switching differential for limit value AL ACrA respo...

Page 204: ...or upper display 0 display power off 1 analog input 1 InP1 value 2 analog input 2 InP2 value 3 analog input 3 InP3 value 4 controller s angular positioning 6 set point value 7 end value with thermal s...

Page 205: ...setting fun ction which recalculates PID values for its operation deciding which are most suitable for the specific kind of request Follow the below instructions push the UP and DOWN arrows for more...

Page 206: ...e upper setpoint limit SPH of the men Crtr The system also prevents the lower working range limit oLLo and upper working range limit oLHi from exceeding dropping below the system temperature limits Th...

Page 207: ...loat WR Actual setpoint 0x0008 R W Float SP1 Setpoint 1 0x000A R W Float SP2 dSP Setpoint 2 0x1035 R O Float Analog input InP3 unfiltered 0x1043 R O Float Actual angular positioning 0x1058 R O Word B1...

Page 208: ...ing range limit 0x107F R O Float oLHi Upper working range limit 0x106D R W Word FnCt Alarm relay function 0x106F R W Float AL Alarm relay limit value limit value alarm 0x1071 R W Float HYSt Alarm rela...

Page 209: ...limitation Bit 9 Control system Bit 10 Self optimization Bit 11 Second setpoint Bit 12 Measuring range overshoot InP1 Bit 13 Measuring range overshoot InP2 Bit 14 Measuring range overshoot InP3 Bit 1...

Page 210: ...17 Electric connections With 7 pins connector version With terminals version Corrispondences bornes entre RWF55 5x y RWF40 0x0Matches terminals betweenRWF55 5x and RWF40 0x0...

Page 211: ...needless needless 1 0 95 1 10 80 350 5 5 80 C Pt100 350 C max 1 0 needless needless 1 0 350 1 10 80 350 5 10 80 C Probe 4 20mA 0 1 6bar 16 0 0 160 needless 0 160 0 5 20 80 0 20 100 kPa Probe 4 20mA 0...

Page 212: ...g is of paramount importance It s good to be admired even better to be effective Heating systems the room sensor must not be installed in rooms with heating units complete with thermostatic valves Avo...

Page 213: ...by hot air coming from the pipe Bend 0 4m sensor by hand never use tools as illustrated Installing differential pressure sensors for water Installation with casing facing down not allowed With tempera...

Page 214: ...ibitor on a min 100mm length of pipe Sensors come with straps for pipes up to 100 mm in diameter Placing the probes QAD22 QAE21 QAP21 RCA With pumps on outlet with 3 ways valves with 4 ways valves Pan...

Page 215: ...ce in pressure between two ducts D Measurement of difference in pressure between two rooms or of inside of duct and outside Basic principles Measuring static pressure i e pressure exerted by air on pi...

Page 216: ......

Page 217: ...23 Note Specifications and data subject to change Errors and omissions excepted...

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