MONTHLY (200 OPERATING HOURS) CHECKS
Perform preoperational checks in addition to the following.
The adjustment and replacement of components and parts listed as monthly check items are difficult and
need a sufficient technical knowledge and special tools.
Items to be checked
Air cleaner – Clean element.
•
Engine cylinder head bolt – Retighten (gas-
•
powered trucks, for the first time only).
Engine oil – Change [1 week (50 operating
•
hours) for the first time only].
Engine oil filter – Change (first time only).
•
Fuel filter – Check for clogging (gas-powered
•
trucks).
Cooling system rubber hose – Check for
•
deterioration.
Radiator cap – Check for function and proper
•
installation.
Torque converter inline filler – Change (
for first
•
time only).
Front axle mount bolt – Check for looseness.
•
Front axle – Check for deformation, cracks, or
•
damage.
Tire tread – Check for wear or foreign matter.
•
Wheel bearing – Check for looseness or noise.
•
Rear axle – Check for deformation, cracks or
•
damage.
Steering gear box – Check for loose mounting
•
bolt.
Steering gear box – Check for oil leak.
•
Rod, arm and king pin – Check for looseness,
•
warping or damage.
Rear axle – Check for bend, damage or
•
installation.
Steering cylinder – Check for loose mounting part
•
or joint.
Brake piping – Check for the entrance of air.
•
Brake system rods and parking brake cables –
•
Check for proper operation and looseness.
Brake piping – Check for damage, leaks,
•
interference or looseness.
Brake drum – Check for loose mounting.
•
Forks – Check for cracks or wear.
•
Mast welded parts – Check for cracks or damage.
•
Mast support – Check cap bolts (first time only).
•
Lift cylinders – Check for looseness of tail fixing
•
bolts, piston rod head mounting bolts, cylinder U
bolts (first time only).
Carriage – Check for cracks or damage.
•
Mast rollers – Check loose rollers, cracked or
•
damaged roller pins.
Lift chain – Check for elongation.
•
Lift chain – Lubricate.
•
Lift chain and anchor pin – Check for looseness.
•
Sheaves and sheave bearings – Check for
•
deformation, damage or looseness.
Attachment – Check for proper operation and
•
installation.
Load handling cylinders – Check for worn or
•
damaged pin or bushing.
Control valve – Check for proper operation of
•
relief valve and tilt lock valve.
Wire harness – Check for damage or loose
•
clamp.
Chassis – Lubricate.
•
4-3
1
PERIODIC INSPECTION
Summary of Contents for FD20 Series
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