UNI 10 EV Series Operating And Mounting Manual Download Page 8

Operating and mounting manual 

(translation) 

EV / EVF 
 
 

 

 _______________________________________________________________________________________________________  

220.100.091-05 

Page 8 /21

 

Version: 06/2017 

TM 4474 

 

 

 

6.1 Commissioning 

 

Before commissioning, check the data on material, pressure, temperature and flow direction 
with the layout plan of the pipework system. 

 

Depending on the field of application, the local regulations have to be observed, e.g. the 
operation safety order. 

 

Residues in the pipework and the valve (dirt, weld beads, etc.) will inevitably result in leaks. 

 

Leakage inspection of the installed valve. 

 

6.2 Shutting 

down 

  Depending on the field of application, the local regulations have to be observed, e.g. the 

operation safety order. 

 

6.3 Maintenance 

Solenoid valves have to be checked at regular intervals for proper function and internal leak tightness. 
The intervals for regular inspections have to be defined by the operator according to the operating 
conditions. UNI-Geräte recommends an internal visual inspection once a year and an overhaul of the 
valve after 2 years or after the following number of switching cycles at the latest: 
 

Application 

temperature 

DN 

 25 

 DN 80 

 DN 150  > DN 150

 25°C 

150 000 

75 000 

25 000 

20 000 

> 25°C 

50 000 

25 000 

25 000 

5 000 

 
6.4 

Putting back into operation 

When putting a valve back into operation, ensure that all the necessary steps described in section 5.2 
(Installation) and section 6.1 (Commissioning) are repeated. 
 
 

7.0 Troubleshooting 

7.1 Detection 

of 

defects 

 

DANGER!

 

Be sure to observe the safety instructions during troubleshooting.

 

 
 
If the malfunctions cannot be remedied using the following 

“Troubleshooting plan (7.2)” 

please 

contact the manufacturer. 
In the event of faults in the function or operating behaviour of the valve, check whether the installation 
work was carried out and completed as described in this operating manual. 
Depending on the field of application, the operation safety order must be observed. 
 
Check the data on material, pressure, temperature, voltage and flow direction with the layout plan of 
the pipework system. In addition, check whether the operating conditions correspond to the technical 
data in the data sheet or on the rating plate. 
 

7.2 Troubleshooting 

plan 

Malfunction Possible 

causes 

Remedy 

No flow 

Valve does not open 

Switch on solenoid drive (800)  
Check operating voltage 

Working pressure too high 

Compare working pressure with the data 
on the rating plate 

Flange covers were not removed 

Remove flange covers 

Low flow rate 

Clogging in the pipework system 

Check pipework system 

Valve leaking at seat, 
no internal tightness 

Valve seat gasket (400) or valve seat 
(100) damaged by external particles 

See section 8 or replace valve 

No external tightness  Gaskets damaged 

See section 8 or replace valve 

 

Summary of Contents for 10 EV Series

Page 1: ...afety information for the use in explosion prone areas guideline 94 9 EC 3 0 Handling 3 1 Transport 3 2 Storage 3 3 Handling before mounting 4 0 Product Description 4 1 Function 4 2 Technical data 4 3...

Page 2: ...ement The use of these operating instructions suppose the qualification of the user according to paragraph 2 3 qualified staff The operating staff must be trained in accordance with the operating inst...

Page 3: ...2 20 7N 3 4 25 10N 1 32 12N 1 1 4 40 15N 1 1 2 50 20N 2 Test Pressure PT 5 EVF N 92 93 40 S8 99 X X X O O O PT 16 10 EVF N 92 93 40 S8 99 X X X O O PT 25 25 EVF N 92 93 40 S8 99 X X X O O PT 40 40 EV...

Page 4: ...hot must be removed in the way that there is no danger for persons or environment Laws and regulations must be observed 2 3 Qualified staff These are persons who are familiar with erection assembly s...

Page 5: ...ps must be mounted at both valve flanges The goods to be transported must be carefully treated During transport the valve must be protected against strokes impacts or vibration The coat of lacquer may...

Page 6: ...1 019A2 020A2 For liquefied gas in its liquid Connection G ANSI 1 2 5 3 4 7 1 10 1 1 4 12 1 1 2 15 2 20 100 EVF 019A5 019A5 Flange DN Flange ANSI 15 5N 1 2 20 7N 3 4 25 10N 1 32 12N 1 1 4 40 15N 1 1 2...

Page 7: ...lement a safety precaution e g blanking disc blind flange etc in accordance with the code of practice of the German Technical and Scientific Association for Gas and Water DVGW is recommended during al...

Page 8: ...peration When putting a valve back into operation ensure that all the necessary steps described in section 5 2 Installation and section 6 1 Commissioning are repeated 7 0 Troubleshooting 7 1 Detection...

Page 9: ...arts Shut down the valve as described in section 6 2 Fig 1 100 EVF G1 2 G3 4 Fig 5 100 EVF N DN25 Fig 6 40 EVF NH DN15 DN25 De installation of the limit switch mounting Switch limit switch 803 to zero...

Page 10: ...950 falls out Remove the complete valve disk 200 1 Fig 3 5 10 25 40 EVF N sealing of expansion bellows Fig 4 5 10 25 40 EVF N sealing of expansion bellows Drive spring dowel sleeve 943 out of torsion...

Page 11: ...cope of the warranty will not be accepted The customer shall have no right to the supply of a replacement valve Maintenance work installation of parts from other manufacturers any modifications to the...

Page 12: ...practical operation there is no effective source of ignition even in case of an error case to be assumed This also applies to spring loaded components in gas filled rooms In case of electric drives se...

Page 13: ...ting manual translation EV EVF _______________________________________________________________________________________________________ 220 100 091 05 Page 13 21 Version 06 2017 TM 4474 Fig 2 5 10 25 4...

Page 14: ...ing manual translation EV EVF _______________________________________________________________________________________________________ 220 100 091 05 Page 14 21 Version 06 2017 TM 4474 Fig 3 5 10 25 40...

Page 15: ...translation EV EVF _______________________________________________________________________________________________________ 220 100 091 05 Page 15 21 Version 06 2017 TM 4474 Fig 4 5 10 25 40 EVF N meta...

Page 16: ..._______________ 220 100 091 05 Page 16 21 Version 06 2017 TM 4474 Fig 5 100 EVF N DN25 100 504 504 110 1 403 2 403 2 948 948 948 948 948 900 1 900 1 108 1 110 2 108 2 900 2 900 2 901 1 908 207 206 503...

Page 17: ...ng manual translation EV EVF _______________________________________________________________________________________________________ 220 100 091 05 Page 17 21 Version 06 2017 TM 4474 Fig 6 40 EVF NH D...

Page 18: ...25 Fig 6 40 EVF NH DN15 DN25 11 3 List of parts Pos Item St ck Qty Benennung Description 097 1 Endschalteranbau Limit switch mounting 100 1 Ventilgeh use Valve chamber 106 1 Geh useoberteil Upper part...

Page 19: ...ring 405 1 Abstreifring Scraper ring 406 2 Packung Packing 407 1 Staubschutzmembrane Dust guard membrane 503 1 3 4 Druckfeder Pressure spring 504 1 Faltenbalg Expansion bellows 507 1 Faltenbalgst ck...

Page 20: ...478 478 488 B 565 565 578 628 628 638 C 153 153 153 194 194 194 10 EV N 92 93 B 447 447 470 478 478 B 578 578 620 628 628 C 153 153 194 194 194 25 EV N 92 93 B 447 447 470 478 478 B 578 578 620 628 6...

Page 21: ...nting manual translation EV EVF _______________________________________________________________________________________________________ 220 100 091 05 Page 21 21 Version 06 2017 TM 4474 12 0 Declarati...

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