Uni-ram UG5000DVM Operating Manual Download Page 1

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OPERATING MANUAL

SOLVENT SPRAY GUN CLEANERS

UG5000E, UG5000DVM AND UG5500E

USA

4,788,836

CANADA

USA

5,213,117

ENGLAND

EUROPE

0300248

ITALY

SWEDEN

0300248

GERMANY

FRANCE

8110528.0

JAPAN

UNI-RAM CORPORATION • ONTARIO • CANADA

PATENTS

Rev 2008-02

Summary of Contents for UG5000DVM

Page 1: ...OLVENT SPRAY GUN CLEANERS UG5000E UG5000DVM AND UG5500E USA 4 788 836 CANADA USA 5 213 117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528 0 JAPAN UNI RAM CORPORATION ONTARIO CANADA PATENTS Rev 2008 02 ...

Page 2: ...NT PAIL SETUP 6 GROUND WIRE INSTALLATION 7 OPERATION PRE CLEAN 7 CLEANING SPRAY GUNS AND CUPS 8 USING THE MANUAL WASH and MANUAL RINSE FEATURES 8 HOSE CLEANING ONLY UG5500E 8 AFTER CLEANING 8 DAILY MAINTENANCE FILTER PADS AND SCREEN 9 REPLACING SOLVENT 9 TROUBLESHOOTING CHART 10 11 TROUBLESHOOTING PROCEDURES 12 13 FLOW DIAGRAMS 14 REPLACEMENT PARTS 15 ACCESSORIES CONSUMABLES and OPTIONAL PARTS 16 ...

Page 3: ...CAUTIONS AND WARNINGS Always disconnect this machine from power sources before performing maintenance Do not smoke or use near open flames sparks or heat Ground pails and cabinet using supplied grounding wires FEATURES AND STRUCTURE OF SOLVENT SPRAY GUN CLEANER UG5000DVM NO PAILS INCLUDED UG5000E IS SIMILAR AS UG5000DVM AND PAILS ARE INCLUDED UG5500E IS SIMILAR AS UG5000E AND HOSE CLEANING IS INCL...

Page 4: ...IT NOT SHOWN GROUND WIRE INSIDE ONE FOR RIENS PUMP AND ONE FOR EACH SUCTION PIPE VENT TANK UG3000DA AUTO WASH TIMER AIR RINSE CLEAN RINSE ADJUSTABLE FOOT FOOT PEDAL FOR MANUAL RINSE UG4000 DVM NOT SHOWN AIR INLET NOT SHOWN AUTO WASH TIMER WASH PAIL SOLVENT RINSE PAIL SOLVENT WASH PAIL SOLVENT AIR RINSE TANK UG4000DVM ...

Page 5: ...sing contact your supplier LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING VENT AND AIR SUPPLY Level the machine using the adjustable legs Attach a vent hose not supplied to the vent outlet on top of the machine The duct system must not be under continuous vacuum To stop or vary the rate of solvent venting from the tank upon open ing use the Vent Control ...

Page 6: ...he Suction Pipe and the Rinse Pump Cut the strap holding them together Do not cut the other straps holding the black and blue tubes The Suction Pipe is shown in the section Replacement Parts Inside right the cabinet you will see the Suction Pipe disconnect it from valve by pushing the gray button and bring the suction pipe out side of the cabinet The Suction Pipe is shown in the Replacement Parts ...

Page 7: ...f the cabinet to an external grounded object 2nd ground wire is connected to suction pipe left UG4000DVM 3rd connected to rinse pump and 4th one connected to suction pipe right UG3000DA OPERATION UG4000DVM AND UG3000DA PRE CLEAN Disconnect the spray gun from the air hose Pour paint from the cup when present into a 5 gallon pail not supplied Rinse cup with solvent and pour into the same 5 gallon pa...

Page 8: ...This quanti ty is usually sufficient to clean the inside pasages of the spray guns USING THE MANUAL WASH and MANUAL RINSE FEATURES For models with manual wash brush open the lid and step on the foot pedal left side A dedi cated pump delivers wash solvent through the brush For models with the Manual Rinse feature open the lid and step on the foot pedal right pedal on two pedal models Clean solvent ...

Page 9: ...ct the Suction Pipe from the Drain Valve and remove the pipe from the pail Move the pail out of the cabinet and recycle or dispose of the wash solvent Remove the Rinse Pump from the other pail move the pail out of the cabinet and locate on left side for use with the suction pipe Place a new full pail of clean solvent on the right side in front of the cabinet Insert the Rinse Pump into the full pai...

Page 10: ... Follow Procedure 4 Blocked Passage in Solvent Line WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP MAKES A HISSING SOUND Water in air line causes pump to stall Follow Procedure 2 Blockage in Air Passage in Diaphragm Pump WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP DOES NOT MAKE A SOUND Pump leaks Blockage in air passage Replace pump Follow Procedure 3 Blocked Passage in Air Line PUMP DOES NOT STOP ...

Page 11: ...aint used and for Automatic Spray Gun Cleaners Increase air pressure to a minimum of 85 PSI Remove and clean by blowing air through the jets If not successful replace GUNS NOT CLEAN WASH SOLVENT IS MILKY WHITE Wash solvent is con taminated with water Replace or recycle wash solvent CLEAN RINSE DOES NOT WORK Not enough solvent in clean rinse pail right side Rinse Pump is leak ing from a crack cause...

Page 12: ...d due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeated sever al times If this procedure ...

Page 13: ...13 FLOW DIAGRAM Shows the flow of solvent and compressed air MANUAL SPRAY GUN CLEANERS UG5000 SERIES Revision 2007 11 ...

Page 14: ... 10 171 TANK DRAIN VALVE 110 356 TAPER NOZZLE 100 350 SPRAY JETS 140 361F DELIVERY TUBE ASSY WITHOUT JETS 120 318 HANDLE 144 390 FLOW THROUGH BRUSH ASSY INSIDE DETAIL OF GUN CLEANER TANK SOLVENT DETAIL OF TANK PROVIDED BELOW LID SWITCH NOT SHOWN 114 800V COMPL ASSY 115 350F AIR VALVE URP100S F STD RINSE PUMP 115 400BF AIR RINSE VALVE 115 400BF CLEAN RINSE VALVE 115 200 TIMER AUTOWASH 115 260F KNOB...

Page 15: ...on 110 430 Nozzle Adapter All models Push On 110 430MJ Nozzle Adapter SATA Mini Jet Threaded 110 430MJP Nozzle Adapter SATA Mini Jet Push On 110 430L1 Nozzle Adapter Threaded SATA 0 6 1 0 litre cups 110 430L1P Nozzle Adapter Push On SATA 0 6 1 0 litre cups 100 413F Paint Cap Holder 115 200 K Mechanical Timer Assembly 5 minutes 140 2340 Trigger Clamp Plug Kit 4 pieces 140 340S Rotating Spray Jet As...

Page 16: ...for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale o...

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