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Issued/Revised:

51

DC-SAPLING w/ROOF

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4

2

5

1

CM

0

INCH

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10

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14

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02/02/16

800.458.5872

www.ultraplay.com

STEP 19 CONT'D

024

ROOF

DRILL Ø1/8"

PILOT HOLE

POST

COVER

UPRIGHT

POST

M5 x 76mm (3")

SELF-TAPPING

SCREW (33-11-0600)

3. Attach Roof to Upright Posts and Upper Post Covers using M5 x 76mm Self-Tapping Screw. See Detail 024.

ROOF (02-08-0001)

POST CAP

(02-08-0027)

007

023

UNDERNEATH

024

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Summary of Contents for DC-SAPR

Page 1: ...Issued Revised 02 02 16 DC SAPLING w ROOF 800 458 5872 www ultraplay com 1 MODEL DC SAPR...

Page 2: ......

Page 3: ...on regarding the general placement installation and safety practices common to commercial play equipment Please read this information carefully and use your best judgment as to how these guidelines ap...

Page 4: ...xisting structure with a slide exit oriented toward your new one add a minimum safety zone to that of the existing slide to determine how far away you need to be Never install playground equipment nea...

Page 5: ...which could strangle a child All protruding nuts and bolts should be eliminated sharp edges on pipes should be capped or removed Check for bent broken or severely worn pipe and replace Examine play s...

Page 6: ...taining the proper depth of surfacing material and cleaning up debris The following are some regular maintenance areas of note Check for and repair damage caused by wear or vandalism a major factor in...

Page 7: ...id and adequately secured Check all posts in ground for corrosion below grade When flexible components are anchored in the ground check and make sure anchoring devices are below finish grade Check for...

Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ...t to normal usage and installation for a period of 10 years from the date of shipment to the original customer FIVE YEAR LIMITED WARRANTY ON ROTOMOLDED AND BLOWMOLDED PLASTIC COMPONENTS UltraPlay prov...

Page 12: ...efective equipment and the original purchase invoice or invoice number to Discovery Centers Customer Service 1675 Locust Street Red Bud IL 62278 Or Contact a Customer Service Representative at 1 800 4...

Page 13: ...c According to ASTM guidelines Unacceptable materials for use zones of play structures with fall heights of 18 in or less shall include all hard or abrasive materials such as asphalt concrete terrazzo...

Page 14: ...deal free of power lines or electrical equipment Do not install play equipment near any bodies of water If adjacent to a street with traffic ensure adequate fencing acts as a barrier to children runni...

Page 15: ...Issued Revised 02 02 16 TOOLS REQUIRED 800 458 5872 www ultraplay com 14...

Page 16: ...1 0107 80mm 3 1 8 33 11 0011 70mm 2 3 4 33 11 0008 60mm 2 3 8 33 11 0007 50mm 2 33 11 0010 40mm 1 9 16 33 11 0006 35mm 1 3 8 33 11 0005 30mm 1 3 16 33 11 0004 25mm 1 33 11 0003 20mm 3 4 33 11 0002 13m...

Page 17: ...ting traffic patterns As a general rule allow at least 3 of freespace around the entire structure Refer to ASTM F2373 IMPORTANT Never install play equipment over hard unresilient surfaces such as asph...

Page 18: ...Issued Revised 02 02 16 ELEVATION VIEW 800 458 5872 www ultraplay com 17 162 1 4 in 109 1 2 in ELEVATION VIEW...

Page 19: ...ck Post using the dimensions provided for each remaining hole IMPORTANT Never install play equipment over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owner s respon...

Page 20: ...ANCHOR 8 2 1 2 RUBBER TILES TYP 4 MINIMUM w 3000 PSI TYP UPRIGHT POST GRAVEL CONCRETE 2 8 5 7 009 011 GRAVEL CONCRETE PLATFORM MOUNTING BRACKET 012 011 1 8 CONCRETE GRAVEL 011 015 8 SLIDE MOUNTING BR...

Page 21: ...er to pages 25 to 51 6 After unit is assembled using Footbuck Ass ys and Footer Plates as template mark hole position on concrete Remove Footbuck Ass y and Footer Plates and drill 3 8 Dia x 2 deep hol...

Page 22: ...T 7 33 11 0402 16 M10 T NUT 8 IMPORTANT Never install play equipment over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owner s responsibility to ensure the minimum a...

Page 23: ...k Ass ys and Platform Onground Bracket in position secure each Footbuck Ass y and Platform Onground Bracket to the ground using Ground Spikes NOTE A 4lb hammer may be required to drive spikes into the...

Page 24: ...es such as asphalt concrete or compacted earth It is the owner s responsibility to ensure the minimum area required contains an appropriate amount of resilient material to cushion accidental falls SIT...

Page 25: ...ock Nut See Detail 014 3 Attach Slide Mounting Bracket to Footbuck using M10 x 35mm B H C S and M10 Lock Nut See Detail 017 4 Continue assembling unit before pouring concreting in Refer to pages 25 to...

Page 26: ...OS MOUNTING BRACKET 02 08 0120 2 PLATFORM MOUNTING BRACKET 02 08 0126 1 MOUNTING BAR 02 08 0127 1 RAINWHEEL MOUNTING BRACKET 02 08 0138 1 24 WAVY SLIDE GREEN 02 08 0140 3 HANDHOLD BRACKET 02 08 0141 2...

Page 27: ...ET Items listed below Hardware Complete line are included with Hardware Complete Number Warning During Installation Hardware And Small Parts Are Choking Hazards For Young Children Store Unused Parts A...

Page 28: ...PER POST COVER 28 7 8 w 4 INSERTS 02 08 0182 ROOF 02 08 0001 UPPER POST COVER 28 7 8 w 3 INSERTS 02 08 0084 PLAY RAMP 02 08 0059 POST CAP 02 08 0027 REVERSED GEAR PANEL 02 08 0172 24 WAVY SLIDE 02 08...

Page 29: ...02 08 0022 REVERSED GEAR PANEL 02 08 0172 PLAY RAMP 02 08 0059 082 UNDERNEATH MOUNTING BRACKET 02 08 0150 UNDERNEATH SPROUT DECK w 8 INSERTS 02 08 0142 003 002 BONGOS 02 08 0025 DC SAP DECK A w 2 INS...

Page 30: ...08 0120 UPRIGHT POST 51 7 8 LG 02 08 0141 LOWER POST 22 11 16 LG 02 08 0152 PLATFORM MOUNTING BRACKET 02 08 0120 LOWER POST 22 11 16 LG 02 08 0152 1 Determine the mounting option being installed 2 Pla...

Page 31: ...to Platforms using M10 x 25mm B H C S M12 Lockwasher and M10 Flat Wahser See Detail 001 2 Slide Platform onto Upright Posts 3 Slide Lower Post Covers onto Lower Posts UPRIGHT POST 51 7 8 LG 02 08 014...

Page 32: ...out Deck and DC Sap Deck A onto Upright Posts and Lower Posts IMPORTANT Orientation of drilled holes in deck is critical SPROUT DECK w 8 INSERTS 02 08 0142 DC SAP DECK A w 2 INSERTS 02 08 0083 IMPORTA...

Page 33: ...12 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 4 SEEDLING DECK B w 6 INSERTS 02 08 0006 IMPORTANT ORIENTATION OF SQUARES IN DECK IS CRITICAL LOWER POST 22 11 16 LG 02 08 0152 1 Slide Seed...

Page 34: ...8 15 7 12 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 5 HANDHOLD BRACKET 02 08 0140 SPROUT DECK w 8 INSERTS 02 08 0142 UPRIGHT POST 51 7 8 LG 02 08 0141 1 Slide Handhold Brackets over Upri...

Page 35: ...HANDHOLD EVEN 02 08 0143 UPRIGHT POST 51 7 8 LG 02 08 0141 1 Slide Shapes Panel and Handhold Even onto the Upright Posts making sure that the pipes on the Handhold Brackets are inserted into the botto...

Page 36: ...he Upright Posts making sure that the pipes on the Handhold Brackets are inserted into the bottom holes of the Handholds correctly IMPORTANT Panels and Handholds must slide over post simultaneously Wa...

Page 37: ...o Rainwheel Mounting Bracket using Yellow Plastic Cap M8 Lock Nut M8 Flat Washer Rainwheel Bushing and Plastic Spacer See Detail 006 NOTE Bushing may already be installed in Rainwheel 005 DECK M10 x 2...

Page 38: ...w ROOF 2 1 3 4 2 5 1 CM 0 INCH 0 10 9 6 11 14 8 15 7 12 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 9 1 Slide Window Panel and Slide Hood w 6inserts into place WINDOW PANEL 02 08 0147 SLID...

Page 39: ...sher M8 Flat Washer and M8 Lock Nut From underside of Bongo attach the Bongo Support Bracket using M8 x 25mm B H C S M10 Lock Washer M8 Flat Washer and M8 Lock Nut See Detail 003 003 BONGO SUPPORT BRA...

Page 40: ...6 Drill 1 4 hole through Mounting Bracket and Bongo Support Bracket to install Rivet See Detail 039 002 004 039 003 BONGOS 02 08 0025 MOUNTING BAR 02 08 0126 BONGO MOUNTING BRACKET 02 08 0104 SEEDLIN...

Page 41: ...Revised 40 DC SAPLING w ROOF 2 1 3 4 2 5 1 CM 0 INCH 0 10 9 6 11 14 8 15 7 12 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 11 1 Slide Reversed Gear Panel into place REVERSED GEAR PANEL 02 0...

Page 42: ...8 15 7 12 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 12 1 Slide Handhold Bracket over the Lower Post Align pipe of the Handhold Bracket with the hole in the Deck HANDHOLD BRACKET 02 08 0...

Page 43: ...2 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 13 1 Slide Climber Handhold Odd over Lower Post making sure the pipe of the Handhold Bracket is inserted into bottom hole of the Climber Handh...

Page 44: ...9 6 11 14 8 15 7 12 13 4 3 6 5 02 02 16 800 458 5872 www ultraplay com STEP 14 UPPER POST COVER 7 3 8 LG 02 08 0033 1 Slide Play Ramp and Upper Post Covers into place PLAY RAMP 02 08 0059 UPPER POST...

Page 45: ...ghten Upper Post 29 1 8 LG to Lower Posts 3 Tighten Upper Post 60 lg to Lower Posts PLAY RAMP 02 08 0059 UPPER POST 60 LG 02 08 0160 REVERSED GEAR PANEL 02 08 0172 WINDOW PANEL 02 08 0147 SLIDE HOOD w...

Page 46: ...10 Flat Washer See Detail 082 2 Attach Play Ramp to Deck using M10 x 60 mm B H C S M12 Lock Washer and M10 Flat Washer See Detail 020 082 M12 LOCKWASHER 33 11 0203 M10 x 25mm 1 BHCS BOLT 33 11 0003 M1...

Page 47: ...M10 x 25mm B H C S M12 Lock Washer and M10 Flat Wahser See Detail 018 2 Attach Slide to Slide Hood using M8 x 50mm B H C S M10 Lock Washer and M8 Flat Washer See Detail 019 018 SLIDE MOUNTING BRACKET...

Page 48: ...Deck using M10 x 60mm B H C S Bolt M12 Lock Washer and M10 Flat Washer See Detail 020 020 DECK SLIDE M10 FLATWASHER 33 11 0200 M12 LOCKWASHER 33 11 0203 M10 x 60mm 2 3 8 BHCS BOLT 33 11 0007 24 WAVY S...

Page 49: ...Covers and Slide Hood using M10 x 25mm B H C S Bolt See Detail 021 Orientation of Curved Leaf Connectors is critical Refer to Detail B 5 Attach Upper Post Cover 21 1 2 w 2 Inserts and Uppper Post Cove...

Page 50: ...84 UPPER POST COVER 28 7 8 w 4 INSERTS 02 08 0182 CURVED LEAF CONNECTOR w RECESS 02 08 0183 180 DEGREE CORNER CONNECTOR 02 08 0101 021 UPPER POST COVER 21 1 2 w 2 INSERTS 02 08 0181 UNDERNEATH 021 085...

Page 51: ...3 SELF TAPPING SCREW 33 11 0600 ROOF POST COVER 1 in 2 58 cm 1 Attach Post Caps to Upright Post using M10 x 50mm B H C S See Detail 007 2 Centered horizontally with Upright Post measure 1 up from bot...

Page 52: ...800 458 5872 www ultraplay com STEP 19 CONT D 024 ROOF DRILL 1 8 PILOT HOLE POST COVER UPRIGHT POST M5 x 76mm 3 SELF TAPPING SCREW 33 11 0600 3 Attach Roof to Upright Posts and Upper Post Covers usin...

Page 53: ...ter Covers to Lower Post Covers using M8x 40mm B H C S M10 Lock Washer M8 Flat Washer and M8 Barrel Nut See Detail 022 2 Refer back to your Footing Detail options on pages 19 to 24 to finish assembly...

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