2) Fryer
WITH
an Automatic Vat Cleaner (AVC):
a)
CAREFULLY
position the
AVC (SPRAY BLASTER)
on the fryer and
SECURELY
connect the
MALE
In-Line Plug on the Spray Blaster to the Topside
FEMALE COUPLING.
b)
PULL-OUT
the
APPLICABLE
Topside Shortening
RETURN LEVER
to allow
shortening in the filter tub to be discharged in the vat through the four (4) nozzles
in the bottom of the Spray Blaster flushing sediment and debris through the drain
valve. When all sediment and debris has been flushed from the vat,
PUSH-IN
the Topside Shortening
RETURN LEVER
and
CAREFULLY
remove the
HOT
Spray Blaster from the Topside Female Coupling by depressing the
TOPSIDE
COUPLING RELEASE KNOB. THOROUGHLY
clean the Spray Blaster in
the 3 Compartment Sink.
h Set a timer for the amount of time established for
POLISHING
shortening, then pull out the
APPLICABLE
Vat Shortening
RETURN LEVER
to allow shortening to circulate through the system to
POLISH
the
shortening.
CAUTION: DO NOT POLISH THE SHORTENING MORE THAN THE ESTABLISHED TIME AS IT WILL PUMP
EXCESS AIR INTO THE SHORTENING CAUSING SHORTENING BREAKDOWN.
i. At the end of the established time,
PUSH-IN
the Vat Shortening
RETURN LEVER
, turn the
DRAIN VALVE HANDLE
to the closed
UP
position; replace the grill in the fryer; then
PULL-OUT
the
APPLICABLE
Vat Shortening
RETURN
LEVER
to automaticlly return shortening in the filter tub to the fryer vat.
j. When all shortening in the filter tub has been returned to the fryer,
PUSH-IN
the Vat Shortening
RETURN LEVER
,
check and if necessary add fresh shortening so shortening is level with the middle line of the letter
“E
”
in the word
LEVEL
of the applicable shortening level mark on the rear wall of the fryer.
k.
CAREFULLY
remove the Filter Tub Assembly from the
FEMALE
Bulkhead Coupling adjacent to the Drain Valve by
depressing the
DOCKING RELEASE HANDLE
; then
THOROUGHLY
clean, assemble and replace the Filter Tub
Assembly in the fryer cabinet.
FRYER BOIL-OUT, SHORTENING DISPOSAL & SHORTENING INSTALLATION
A. GENERAL -
Shortening in the Model ZRT3-H Gas Fryer should be
BOILED-OUT
every
7 DAYS
to remove carbon
buildup and other encrusted material.
B. SHORTENING DISPOSAL
1. CAREFULLY
assemble the Filter Tub assembly according to paragraph A 1 page 21 and
CAREFULLY
install
it in the fryer cabinet according to paragraph A 2 page 21.
CAUTION: PRIOR TO PROCEEDING TO THE NEXT STEP, PUT ON SAFETY GOGGLES, NEOPRENE
INSULATED GLOVES AND AN APRON.
2. Turn the Toggle ON/OFF switch and Manual Gas Valve
OFF,
and ensure the filter tub is properly
DOCKED
be-
neath the fryer drain valve.
NOTE:
Pull on the filter tub to
ASSURE
the male docking plug is
SEATED
in the female bulkhead coupling.
3. Attach the Drain Valve Handle to the drain valve; then open the drain valve by turning the
DRAIN VALVE HANDLE
slightly downward. When the bottom of the filter tub is covered with about two (2) inches of shortening, completely
OPEN
the drain valve, and while shortening is draining, scrape all sides of the vat to remove encrusted material using
a scraper.
4. When all shortening has drained into the filter tub, use the
DRAIN ROD
to place the wire rack on one side of the vat.
5. Use the drain rod to pull sediment on the bottom of the vat towards the drain valve opening and push it through the
valve opening.
6. Use one (1) of the following procedures to
FLUSH
sediment and debris from the fryer vat:
a. Fryer
WITHOUT
an Automatic Vat Cleaner:
1)
CAREFULLY
connect the Wash Down Hose
MALE
In-Line Plug to the
TOPSIDE FEMALE COUPLING
and
place the Wash Down Hose into the vat and hold it firmly against an inner wall so it will not “recoil” upward when
the pump comes
ON.
2) PULL-OUT
the applicable Topside Shortening Return Lever and hold the wand hose nozzle at a 45º angle from
the bottom of the fryer causing shortening and debris to bounce off the rear wall of the vat and flow towards the
drain valve.
3) Use the “L” shaped vat brush to push the sediment through the drain valve to keep the drain clear. Hose off the
burner tubes and all walls of the vat until all the shortening and residue at the bottom of the fryer has been flushed
through the drain into the filter tub.
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