background image

HYDRAULIC CYLINDER FOR SIDE MOUNT APPLICATIONS 

  

-  

 page 21 

of  23

Installation and Maintenance Manual

Wrong  oil  has  been  used.

Drain  the  filling  and  bleeding  system.

UFLEX 

is  not  responsible  for  damage

caused  by  fluids  that  are  not

recommended in this manual  and so the

warranty  is  cancelled.

WARNING

The  steering  system  is

stiff and hard to turn, even

when  the  boat  is  not

moving,  if  unbalanced

cylinders  are  used.

Replace the steering wheel with a bigger  one.

Only  within  the  maximum  dimensions

allowed  by  the  helm.

Adjust  the  torque  tab.

Incorrect setting of the torque

tab.

Air  in  oil.

The  steering  system  is

easy to turn at the dock but

becomes  hard  to  turn

when the boat is in motion.

Dirt  in  the  valve.

Air  in  the  system.

Tighten  the  fittings  with  a
maximum torque  of   20Nm (15  in.Ibs).

WARNING

WARNING

WARNING

When  the  steering

wheel is turned, the rod

(movable  rod  cylinders)

or  the  body  (fixed

cylinder  rod)  of  the

cylinder  do  not  move.

Leaks  from  steering

system  fittings.

Check  the  oil  level  and  repeat  the

bleeding procedure as explained in this

manual.

Repeat  the  filling  and  bleeding

procedure  of  the  system.

Look  for  the  leak  and  contact

specialized  staff.

Oil  leak.

Mount the  helm with the filling  hole in

up position.

The  steering  wheel  is  too

small.

Lack  of  fitting  sealant.

Drain and disassemble the steering

system. Remove the fittings and  remove

the oil  from threads. Put the sealant on the

fittings and  tighten them, install the  helm.

After this operation it is necessary to carry

out  another  bleeding.

WARNING

The  steering  system  is

stiff and hard to turn, even

when  the  boat  is  not

moving.

Tighten  the  plug.

Replace  the  vent  plug (black) with  the

plug for the  additional helm kit (silver).

Follow  the  procedure  to  maintain  the

suitable  oil  level,  which  is  described

in  the  pump  manual.

Replace  the  plug.

Bad  tightening  of  the  plug.

Leaks from the tank plug.

The  vent  plug  (black)  on  the

additional  helm    is  in  the

lower  position.

Worn  and  damaged  seal.

Too  high  oil  level.

Helm  mounted  upside  down.

Bad  tightening  or  low  torque

of  the  fittings.

Never use teflon tape or adhesive

tape  on  any  fitting.

Do  not  use  the  boat  and  contact  a

specialized  technician  for  the  valve

cleaning.

Summary of Contents for UC 68-OBS

Page 1: ...HYDRAULIC CYLINDERS FOR SIDE MOUNT APPLICATIONS InstallationandMaintenanceManual UC 133 IOB UC 68 OBS UC 132 OBS Dr No 23068 e 16 07 2019 PARTNER...

Page 2: ...y matched by our commitment to developing new products employing the latest materials and technology to enhance our customer s boating experience From steering wheels to sophisticated electronic contr...

Page 3: ...ECESSARY TOOLS 10 3 3 CYLINDER INSTALLATION 11 3 4 HOSE INSTALLATION 12 3 5 TYPE OF INSTALLATION 12 3 6 FILLING AND PURGING 14 3 6 1 POSITIONING OF THE OIL BOTTLE 14 3 6 2 SINGLE STEERING STATION SING...

Page 4: ...WARNING CAUTION The symbol aside indicates all the operations which must be carried out by qualified or skilled staff in order to avoid hazards We recommend training the staff in charge of the product...

Page 5: ...0244 abroad Fax 39 010 962 0333 Email ut uflexgroup it www uflexgroup it North South Central America UFLEX USA 6442 Parkland Drive Sarasota FL 34243 Tel 1 941 351 2628 Fax 1 941 360 9171 Email uflex...

Page 6: ...s at any time without notice and without any obligation to incorporate such changes into products of prior manufacture This limited warranty applies to new components sold by UFLEX USA Inc This limite...

Page 7: ...oses and at the same time moves the engine or the helm which are connected to the cylinder The pumps are equipped with a valve which prevents outgoing fluid from returning along the same hose It also...

Page 8: ...S I N G L E E N G I N E D U A L E N G I N E DANGER Dual engine installations require the use of a tie bar up to 150hp max and up to 55 m p h UC 68 OBS UC 132 OBS UC 133 IOB counter and non counterrot...

Page 9: ...s possible to adjust the cylinder to all the different engine applications thanks to a link arm supplied with the engine The following pictures show the main cylinder components Cylinder body Bleeders...

Page 10: ...e handled manually 2 2Packagingcontents Before using the equipment check that the product has not been damaged during transport Also make sure that all the standard components are in the packaging see...

Page 11: ...the installation consider the dimensions in order to avoid damages to the cylinder and to the boat 3 2Necessarytools Open end wrench 32mm 1 1 4 Torque wrench UC 68 OBS UC 132 OBS UC 133 IOB 329 3 mm 1...

Page 12: ...to the threaded part of the tilt tube and tighten it with a torque of 40 Nm 29 5 lb ft l 4 6 Check the correct cylinder installation by moving manually the engine on the right and on the left WARNING...

Page 13: ...t applications can be installed with different configurations according to the number and the type of engines used with a single or dual steering system CAUTION Connect hoses as shown in the pictures...

Page 14: ...l 7 l l 6 l 9 For UC 68 OBS UC 132 OBS UC 133 IOB For UC 132 OBS UC 133 IOB l 5 l 5 bleed valves 6 tie bar 7 kit OB 2C 1 upper station helm 2 lower station helm 3 cylinder 4 cylinder 5 T fittings 6 b...

Page 15: ...RNING To avoid air bubbles in the oil it is necessary to fill the tank slowly The filling and bleeding operations must be carried out at least by two operators DANGER Use UFLEX oil or other compatible...

Page 16: ...the cylinder body in this position turn the steering wheel as shown in picture 4 until oil without air bubbles comes out of the bleed valve Then close the bleed valve Repeat the entire procedure to en...

Page 17: ...ng station single cylinder paragraph 3 6 2 While turning the steering wheel be careful becauseboth cylinders move Repeat the entire procedure several times to ensure the air absence in the system l l...

Page 18: ...repeat it for the upper station WARNING Repeat the entire procedure at least 4 times to ensure the absence of air in the system 3 7Generalrecommendation It is very important to check the absence of a...

Page 19: ...ion Do not disassemble the hydraulic connections before bleeding the oil in the system completely The hoses can contain high pressure oil DANGER WARNING Do not put the feet on the cylinder Check the s...

Page 20: ...ole in up position Look for and remove the restriction WARNING WARNING 5 1Ordinarymaintenance 5MAINTENANCE Poor installation and maintenance may result in loss of steering and cause property damage an...

Page 21: ...nd repeat the bleeding procedure as explained in this manual Repeat the filling and bleeding procedure of the system Look for the leak and contact specialized staff Oil leak Mount the helm with the fi...

Page 22: ...on the steering system is put out of service it is necessary to follow some rules in order to respect the environment Sheaths pipelines plastic or non metallic components must be disassembled and disp...

Page 23: ...HYDRAULIC CYLINDER FOR SIDE MOUNT APPLICATIONS page 23 of 23 InstallationandMaintenanceManual NOTE...

Page 24: ...UFLEX USA Sarasota FL 34243 6442 Parkland Drive...

Reviews: