Ultraflex 0UPT-016-600-00 Operation Manual Download Page 4

                                                                                                                                                  

UPT Series Easy Melt 

                                                                                                                      

Operation Manual 

Version 1.2                                                                                                                                                                                                         4 
www.ultraflexpower.com                                                                                                                              

1.1.2

 

SAFETY PRECAUTIONS 

1.1.2.1

 

ELECTRICAL SHOCK HAZARDS  

This  manual is  written  for  personnel  familiar  with  the  technology  pertaining  to  the  operation  of  induction  heating 
equipment.  Such  personnel  should  be  thoroughly  familiar  with  the  hazards  associated  with  this  equipment  and 
electrical equipment in general, and they should have received proper safety procedure training. 
 
Hazardous voltages are present within this product during normal operation. The product should never be operated 
with  the  cover  removed  unless  equivalent  protection  of  the  operator  from  accidental  contact  with  hazardous 
internal  voltages  is  provided.  Operators  must  be  trained  in  its  use  and  exercise  caution  as  well  as  common  sense 
during use to prevent accidental shock.  
 
 

 

THERE ARE NO OPERATOR SERVICEABLE PARTS OR ADJUSTMENTS WITHIN THE PRODUCT 
ENCLOSURE. REFER ALL SERVICING TO TRAINED SERVICE TECHNICIAN. 

 

 

SOURCE POWER MUST BE REMOVED FROM THE PRODUCT PRIOR TO PERFORMING ANY 
SERVICING. 

 

 

THIS PRODUCT IS DESIGNED FOR USE WITH NOMINAL A-C MAINS VOLTAGES INDICATED ON 
THE RATING NAMEPLATE. 

 
 
 

1.1.2.2

 

 GROUNDING  

This product is a Class 1 device which utilizes protective grounding to earth to ensure operator‘s safety. 
 

 

PROTECTIVE  EARTHING  CONDUCTOR  TERMINAL

  -This  symbol  indicates  the  point  on  the 

product to which the protective grounding conductor must be attached. 

 

 

EARTH (GROUND) TERMINAL

 -This symbol is used to indicate a point which is connected to the 

PROTECTIVE  EARTHING  TERMINAL.  The  component  installer/assembler  must  ensure  that  this 
point is connected to the PROTECTIVE EARTHING TERMINAL. 

 
 

 

CHASSIS  TERMINAL

  -This  symbol  indicates  frame  (chassis)  connection,  which  is  supplied  as  a 

point of convenience for performance  purposes. This  is not to be confused with the protective 
grounding point, and may not be used in place of it. 

 

Summary of Contents for 0UPT-016-600-00

Page 1: ...UPT Series Easy Melt Operation Manual Version 1 2 1 www ultraflexpower com Desktop Melter Product Model Easy Melt Air 1G Air cooled Desktop Melter 1kg Gold Part Number 0UPT 016 600 00 Operation Manual...

Page 2: ...EDULING 8 1 3 2 PERSONNEL 8 1 3 3 INSPECTION AND MAINTENANCE PROCEDURE 8 2 PRODUCT SPECIFICATIONS AND FEATURES 9 2 1 PRODUCT SPECIFICATIONS 9 2 1 1 OVERVIEW 9 2 1 2 DEVICE SPECIFICATIONS TABLE 9 2 1 3...

Page 3: ...AND NOT THIS MANUAL ARE REPONSIBLE FOR ALL SAFETY PRECAUTIONS This manual is for reference purposes only Personnel should be trained on proper operation of this equipment before using Only authorized...

Page 4: ...O OPERATOR SERVICEABLE PARTS OR ADJUSTMENTS WITHIN THE PRODUCT ENCLOSURE REFER ALL SERVICING TO TRAINED SERVICE TECHNICIAN SOURCE POWER MUST BE REMOVED FROM THE PRODUCT PRIOR TO PERFORMING ANY SERVICI...

Page 5: ...g steps Unpacking the equipment Selecting the site where the equipment will be used Connecting the Heat Station if remote Heat Station is provided Connecting accessories or interfacing the system with...

Page 6: ...ible by the operator Device has to be seated on a mechanically secure surface 1 2 4 COOLING REQUIREMENTS The power transistors and rectifiers in the Power Supply are maintained within their safe opera...

Page 7: ...then the system is ready for operation See Section 2 of this Manual for Connections Diagrams 1 2 7 USING THE MACHINE 1 Connect the machine to the electric supply 220 230 VAC single phase 2 Crucible Ch...

Page 8: ...period with working cooling fans The frequency of any maintenance program is a function of environment degree of equipment use and operator experience 1 3 2 PERSONNEL Qualified personnel must perform...

Page 9: ...an output matching transformer with fixed transformer ratio air cooled tank capacitor assembly and terminals for connecting the induction coil The unit is digitally controlled through a control panel...

Page 10: ...nk Capacitor 1 x 3CFM 105 001 01 UPT 120 200kVA 1 2 F Working Coil with built in thermocouple 1ASM 016 601 00 Di 70mm inner surface with cement Timer Resolution 1min step 1 30 min PROTECTION Over curr...

Page 11: ...al parameters and alpha numeric messages providing intuitive and informative visual feedback The users can also navigate through easy to use service diagnostics and setup menus 2 2 2 CONTROLS AND INDI...

Page 12: ...status INDICATOR 7 LED RED output set point power in LED RED Illuminated when Indicator 4 shows output set point power in INDICATOR 8 LED RED LED RED Illuminated when the Thermo regulator is switched...

Page 13: ...min TEMP C ALARM HEAT ON Y POWER TIME min TEMP C ALARM HEAT ON POWER TIME min TEMP C ALARM HEAT ON POWER TIME min TEMP C ALARM HEAT ON SELECT 2s Y Thermo Regulator Set Point 1 SELECT 2s N N START But...

Page 14: ...T ON Menu 1 Y N SELECT 2s Extended Menu ERROR Y Error Y SELECT 2s Y POWER TIME min TEMP C ALARM HEAT ON N SELECT 2s Y POWER TIME min TEMP C ALARM HEAT ON SELECT 2s N Temperature C Main Menu SELECT 2s...

Page 15: ...TIME min TEMP C ALARM HEAT ON POWER TIME min TEMP C ALARM HEAT ON N Y Y POWER TIME min TEMP C ALARM HEAT ON SELECT 2s Control Board SW Revision POWER TIME min TEMP C ALARM HEAT ON SELECT 2s N Y Y SEL...

Page 16: ...EAT ON SELECT 2s Water Flow L min POWER TIME min TEMP C ALARM HEAT ON Y SELECT 2s N Y N Down Button Y 2 N N Figure 2 6 SYSTEM Menu Structure 2 2 4 4 EXTENDED MENU Navigation EXTENDED MENU is accessibl...

Page 17: ...T 2s N N N SELECT 2s ERROR Y Error Y POWER TIME min TEMP C ALARM HEAT ON STOP Button Y 1 Main Menu ERROR N STOP Button Y Y Main Menu Error N POWER TIME min TEMP C ALARM HEAT ON Y OUTPUT VOLTAGE OUTPUT...

Page 18: ...ER TIME min TEMP C ALARM HEAT ON Y Power Set Point SELECT 2s N N ERROR Y Error Y POWER TIME min TEMP C ALARM HEAT ON STOP Button Y 1 Main Menu TIMER N SELECT 2s ERROR N STOP Button Y Y Main Menu Error...

Page 19: ...ple mounted Thermo regulator is switched OFF see Fig 2 6 and operator has to watch crucible temperature Note When thermo regulator is switched OFF the parameter TEMPERATURE is invisible on the 7 segme...

Page 20: ...ds Er05 Auto Tune Failed The resonant frequency is not found The unit could not find resonant frequency during auto sweep Check resonant loop parameters and adjust if needed load coil inductance tank...

Page 21: ...cluding load ambient temperature at the time of the failure 5 Detailed description of the actions taken 6 Approximate time in service If our technical staff is unable to help you over the phone then a...

Page 22: ...0 1 5 Tank Capacitor UPT 120 200kVA 1 2 F 3CFM 105 001 01 1 6 Inductor Choke 5MIT 471 001 00 1 7 Single Power Supply 60W 12V 3PSP 000 018 01 1 Appendix B ACCESSORIES Table Appendix B Accessories Table...

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