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 4' x 8'FOLDING ALUMINUM TRAILER KIT

Owner’s Manual

LIGHTING

• Check lighting before each use and every 100 miles to be sure the stop, tail, and turn signals

are working properly. REPLACE ANY BROKEN LENSES, EFLECTORS, OR BULBS.

• Check the wires for good connections and possible fraying or wearing of insulation.
• Lights supplied with this trailer are for 12-volt DC systems only. Do not attempt to power the

bulbs with any other type of voltage.

TIRES

• Check tires for wear, damage and proper inflation before each use and every 100 miles.
• Tire pressure should be kept at 60 PSI.
• Check and tighten the lug nuts. Torque to 85-90 ft.-lbs.

Re-torque the lug nuts after the first 25, 50 and 100 miles and before each tow thereafter.

OPERATION

• Tighten the trigger lock on the coupler and hook the safety chains securely (see Safety

Chains above and Coupler Operation below).After assembly and attachment, pull up and 
down on the hitch coupler to make sure the hitch ball is snug in the hitch coupler. If the 
coupler is not secured properly, it could come loose while the trailer is in motion, causing 
property damage, serious personal injury or even death.

• Know how to properly control your tow vehicle-trailer combination on the highway under all

conditions. Remember the loaded weight of the trailer will increase your braking and 
stopping distances appreciably.

• DO NOT allow anyone to ride on the trailer.
• Make wide turns when towing a loaded trailer, avoiding both sharp turns and U-turns. Turning

too sharply can cause damage to the trailer and/or the tow vehicle.

CAUTION:

 Care must be taken when backing up the trailer; only back up the trailer on a

straight path. The trailer could jackknife if allowed to turn off the straight path while backing
up and possibly cause severe damage to the trailer and the tow vehicle.

• When towing a trailer over long distances, stop and check the tightness of all connections,

lights, and running gear every 100 miles.

• Carry emergency flares, and a fire extinguisher if required for operation in your state.
• It is recommended to carry extra bulbs and fuses if you are towing the trailer at night or over

any great distance.

• Whenever possible, park the trailer on a flat, level, paved surface and chock both tries to

keep the trailer from unexpectedly moving.

• Before attempting to fold up the trailer, make sure it is on a flat, level, solid surface and chock

both tires. Never attempt to fold up the trailer without the help of one or two able assistants.

COUPLER OPERATION

1. Temporarily remove the “R” pin and safety pin.  Then, pull up on the trigger and lift up on the

handle. 

NOTE:

 To reduce friction between the hitch ball and coupler, apply a layer of heavy 

weight grease over the hitch ball.

2. With assistance, place the trailer coupler over the vehicle’s hitch ball and pull back on the

trigger and push down on the handle until the trigger locks in the slot. 

3. Pull up and down on the coupler to make sure the hitch ball fits snuggly in the coupler. There

should be no play between the hitch ball and coupler.

IMPORTANT: 

If there is play, tighten the adjustment nut (shown below, right) until no play is 

present – after unlocking the handle, the nut retaining plate (holding the adjusting nut in 

place) needs to be pressed back while the nut is tightened. After the nut is tightened, the 

retaining plate needs to be fit in place against the flats of the nut to prevent it from moving. 

This adjustment should be done by two people. If the adjustment nut is too tight, the handle 

will not lock.

After an adjustment of the nut, repeat steps 2 and 3 to properly attach the hitch and coupler. 

4. Replace the safety pin and the “R” pin.

 4' x 8'FOLDING ALUMINUM TRAILER KIT

Owner’s Manual

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After Each Use

Check for damaged or cracked parts on the trailer after each use, including the tire condition 
and pressure.  This way replacement parts can be purchased and replaced before the next use.
Wash off the trailer to prevent dirt and road grime from hardening on the components.

Maintenance

Maintain your trailer. It is recommended that the general condition of any tool be examined 
before it is used. Keep your tool in good repair by adopting a program of conscientious repair 
and maintenance including the following points:
• Use only identical replacement parts on the trailer. Parts that may be suitable for a different

trailer may create a risk of injury when used with this trailer.

• Check and maintain the trailer, coupler, ball and hitch before each use and every 200 miles.
• To prevent bearing damage, disassemble and repack the wheel bearings with a good grade

of wheel bearing grease every 2000-3000 miles or yearly. If you do not know how to repack
wheel bearing, take your trailer to a qualified service technician.

• When servicing the trailer, check that the tire pressure is 60 PSI when the tires are cold. Refill

the tire with air as needed.

Store the trailer when it is not in use. Inspect the trailer for good working condition prior to 
storage and again before re-use.

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Summary of Contents for 49803

Page 1: ...perating Instructions 11 After Each Use 13 Maintenance 13 Parts Diagram 14 Parts List 15 Replacement Parts 16 Limited Warranty 16 Intended Use The road ready folding aluminum trailer kit features a 4ft x 8ft bed a rustproof aluminum frame that folds to 72 5 8inches long for storage and a 1 170 lb payload capacity and includes fenders to prevent cargo damage from rocks and debris and lights to make...

Page 2: ... Warnings WARNING Before each use always examine the trailer for proper tire condition and air pressure damaged Tail Lights damaged Side Running Lights loose bolts and nuts structural cracks bends and any other condition that may affect its safe operation Do not use the Trailer even if minor damage appears 2 of 16 Before each use always attach the Safety Chains of the trailer to the towing vehicle...

Page 3: ...f 16 4 Attach the L shape tow bar plates 5 in bolt bag 2 Ⅱ to right and left front side rails as shown below with M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 5 Attach the tow bar brackets 8R 8L in bolt bag 2 on the front cross member as shown below with M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 6 Arrange the tow bars 9 as shown below and attach the fla...

Page 4: ...le nuts 34 Tighten them snugly then back off castle nuts a little bit so that hubs can spin freely 21 Grease both grease fittings 30 located on the backside of each hub assembly 22 Insert cotter pins 28 through the holes at the end of axle spindles and bend pins over to lock them in place Gently tap the dust caps 35 over the hub openings until flange of the cap seats is on the hubs 23 Secure each ...

Page 5: ...h M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 as shown below Install the left tail light 24L and license plate holder 23 with clear lens facing down with M6 padded nuts G on the light 29 Remove the right tail light 24R from the right tail light bracket 22R attach bracket to right side rail with M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 also as shown be...

Page 6: ...epartment of Motor Vehicles Before Each Use Check for loose damaged or cracked parts on the trailer before each use Carefully check that the trailer will operate properly and perform its intended function including the tire condition and pressure and correct function of the tail and side lights see Operating Instructions below Replace damaged or worn parts immediately Never use the trailer even if...

Page 7: ...empt to fold up the trailer without the help of one or two able assistants COUPLER OPERATION 1 Temporarily remove the R pin and safety pin Then pull up on the trigger and lift up on the handle NOTE To reduce friction between the hitch ball and coupler apply a layer of heavy weight grease over the hitch ball 2 With assistance place the trailer coupler over the vehicle s hitch ball and pull back on ...

Page 8: ...30mm R pin 1 7 8 coupler safety chain left spring hanger right spring hanger left caster bracket right caster bracket caster fender fender bracket left tail light bracket right rail light bracket license plate holder Q ty 4 6 1 1 8 2 2 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 4 2 2 1 1 1 Part No 24L 24R 25 26 27 28 29 30 31 32 33 34 35 36 37 A B C D F G H I J K N O Description left tail light right tail ligh...

Page 9: ...with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product or product component without charge to You or refund the purchase price less shipping This limited warranty is not transferable Limitations on the Warranty This limited warranty does not cover a normal wear and tear b damage through abuse...

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