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 4' x 8'FOLDING ALUMINUM TRAILER KIT

Owner’s Manual

31. Attach while ground wire at plug end of wiring harness to the small hole on coupler base 

(15) with 4mm tapping screw .

32. Leave about 18” of wire beyond the coupler and lay out wire to the channel of tow bar and 

side rail as shown . Holes wire to rail with wire clip as circle D .

33. Connect the wire lead from the side running light to the brown wire on each side with the 

wire connector . Use pliers to squeeze the connector closed as circle E .

34. Strip end of wire 3/4” for yellow / brown and green / brown wires .
35. Make tail light connections as per color code with connector as circle C .
Left Side 
Yellow-yellow wire
Brown- brown wire  
White- tighten with tail light bolt

ASSEMBLY CHECK

•  Double-check the assembly to be sure all the steps were followed and all the parts are used. 

Fully tighten all bolts and nuts.

•  Do not remove the VIN sticker from the tow bar.

 4' x 8'FOLDING ALUMINUM TRAILER KIT

Owner’s Manual

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Trailer Licensing Notice

Some states may consider that this trailer kit is and specially constructed or a homemade 
vehicle for registration, licensing and/or titling purposes.
The M.C.O. (Manufacturer’s Certificate of Origin) supplied with your trailer must be filled out and 
signed by the dealer transferring ownership to you.
When licensing your trailer, you will need the signed M.C.O., a purchase invoice, cash register 
receipt, or bill of sale showing the purchase and retail sales tax or use tax collection by the 
retailer. Take these to your local Department of Motor Vehicles and upon payment of the 
appropriate State fees, you will be issued a title, registration and license plate (if required). 
Some states will require inspection of the assembled and finished trailer kit before issuing a title 
registration/license.
If you require additional information or guidance on licensing or titling, please consult your 
State Department of Motor Vehicles.

Before Each Use

Check for loose, damaged, or cracked parts on the trailer before each use. Carefully check that 
the trailer will operate properly and perform its intended function, including the tire condition 
and pressure  and correct function of the tail and side lights (see Operating Instructions below). 
Replace damaged or worn parts immediately. Never use the trailer even if minor damage is 
present.

Operating Instructions

Plan your towing, and use the correct trailer for the job. Tools do a better and safer job when 
used in the manner for which they are designed. 

TOW VEHICLE

•  Make sure the tow vehicle is capable of towing the load.
•  Excess speed is the second highest cause of car-trailer accidents. Recommended maximum 

speed for all passenger cars towing trailers is 45 MPH.

HITCH, BALL, COUPLER

•  Check that the hitch on the tow vehicle is capable of towing the trailer. The capability of the 

hitch is normally stamped on the hitch bar and the capacity of the ball is stamped on the ball.

•  Make sure the coupler and the ball the same size (1-7/8 inch) and are rated equal to or 

greater than the load. Only attach the proper size ball to the coupler for towing.

SAFETY CHAINS

•  Always use safety chains.
•  Check that the safety chains are attached to the tow vehicle with the same length on each side.
•  Always cross the chains under the coupler and connect the safety chains to the tow vehicle frame.
•  Do not allow the chains to drag on the ground.

LOADING

•  Never overload the trailer. Maximum load is 1170 lbs. 
•  Trailer load size should not exceed trailer’s bed-

board size (4’ x 8’).

•  Load the trailer evenly from side to side with 60% of 

the load forward of the axle (see picture at right). It is 
important that the trailer coupler press down on the 
vehicle hitch, but not beyond the trailer capacity of 
1170 lbs.

•  Reduce the weight in the car trunk and rear seat areas 

by the amount of the hitch force from the trailer.

•  It is unsafe and also against the law to carry passengers in any trailer.

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Right Side
Green-green wire
Brown- brown wire
White- tighten with tail light bolt

 

Summary of Contents for 49803

Page 1: ...perating Instructions 11 After Each Use 13 Maintenance 13 Parts Diagram 14 Parts List 15 Replacement Parts 16 Limited Warranty 16 Intended Use The road ready folding aluminum trailer kit features a 4ft x 8ft bed a rustproof aluminum frame that folds to 72 5 8inches long for storage and a 1 170 lb payload capacity and includes fenders to prevent cargo damage from rocks and debris and lights to make...

Page 2: ... Warnings WARNING Before each use always examine the trailer for proper tire condition and air pressure damaged Tail Lights damaged Side Running Lights loose bolts and nuts structural cracks bends and any other condition that may affect its safe operation Do not use the Trailer even if minor damage appears 2 of 16 Before each use always attach the Safety Chains of the trailer to the towing vehicle...

Page 3: ...f 16 4 Attach the L shape tow bar plates 5 in bolt bag 2 Ⅱ to right and left front side rails as shown below with M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 5 Attach the tow bar brackets 8R 8L in bolt bag 2 on the front cross member as shown below with M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 6 Arrange the tow bars 9 as shown below and attach the fla...

Page 4: ...le nuts 34 Tighten them snugly then back off castle nuts a little bit so that hubs can spin freely 21 Grease both grease fittings 30 located on the backside of each hub assembly 22 Insert cotter pins 28 through the holes at the end of axle spindles and bend pins over to lock them in place Gently tap the dust caps 35 over the hub openings until flange of the cap seats is on the hubs 23 Secure each ...

Page 5: ...h M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 as shown below Install the left tail light 24L and license plate holder 23 with clear lens facing down with M6 padded nuts G on the light 29 Remove the right tail light 24R from the right tail light bracket 22R attach bracket to right side rail with M10 25 bolts 10 flat washers and M10 nuts A B C in bolt bag set 1 also as shown be...

Page 6: ...epartment of Motor Vehicles Before Each Use Check for loose damaged or cracked parts on the trailer before each use Carefully check that the trailer will operate properly and perform its intended function including the tire condition and pressure and correct function of the tail and side lights see Operating Instructions below Replace damaged or worn parts immediately Never use the trailer even if...

Page 7: ...empt to fold up the trailer without the help of one or two able assistants COUPLER OPERATION 1 Temporarily remove the R pin and safety pin Then pull up on the trigger and lift up on the handle NOTE To reduce friction between the hitch ball and coupler apply a layer of heavy weight grease over the hitch ball 2 With assistance place the trailer coupler over the vehicle s hitch ball and pull back on ...

Page 8: ...30mm R pin 1 7 8 coupler safety chain left spring hanger right spring hanger left caster bracket right caster bracket caster fender fender bracket left tail light bracket right rail light bracket license plate holder Q ty 4 6 1 1 8 2 2 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 4 2 2 1 1 1 Part No 24L 24R 25 26 27 28 29 30 31 32 33 34 35 36 37 A B C D F G H I J K N O Description left tail light right tail ligh...

Page 9: ...with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product or product component without charge to You or refund the purchase price less shipping This limited warranty is not transferable Limitations on the Warranty This limited warranty does not cover a normal wear and tear b damage through abuse...

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