Adjustable Hinge Jig
The two individual parts assemble together by a
connecting plate. Use the keyhole slot to capture the
head of the screw and pull both parts of the jig together
in the direction shown in the diagram. Tighten the
screw to secure the jig together.
Assemble the 3 pairs of aluminium bushes onto the jig
if not done so already. There are 3 slots within the jig
which they assemble to.
Keyhole slot
1. Adjust the length of the aperture using the
engraved markings.
2. Loosen the screw so that the adjustment plate is
free to slide.
3. Align the leaf of the hinge with ‘0’ as shown in the
photo left.
4. Slide the adjustment plate so that it touches the
edge of the hinge. Tighten the screw to secure the
adjustment plate in place.
5. Repeat this operation for the other 3 hinge
apertures.
: If the length setup was done correctly then
the length of the hinge aperture on the jig should
be 4mm longer than that of the hinge itself. This is
due to the guide bush and cutter offset - please see
diagram below.
NOTE
Adjustment Plate
Screw
Hinge Leaf
Align the edge with ‘0’
2mm
12mm cutter
16mm
Dia bush
Adjustment Plate
Jig
2mm
Actual Hinge Size
