background image

Adjustable Hinge Jig

1.

Loosen

 

the

 

depth

 

datum

.

2.

Place

 

the

 

knuckle

 

of

 

the

 

hinge

 

in

 

the

 

slot

 

as

 

shown

 

in

 

the

 

diagram,

 

and

 

push

 

in

 

the

 

direction

 

shown.

3.

Move

 

the

 

depth

 

datum

 

so

 

it

 

butts

 

up

 

against

 

the

 

edge

 

of

 

the

 

hinge.

4.

Tighten

 

the

 

depth

 

datum

.

5.

Repeat

 

this

 

sequence

 

for

 

all

 

three

 

depth

 

datum

 

bushes.

Depth Datum

Slot

Hinge Knuckle

Push against
edge of slot

1.

2.

3.

4. The end stop hooks over the top of the door and

positions the hinges in the correct place. Make
sure the end stop is pushed against the top of the
door.

5. Make sure all three depth datum bushes are

against the opening face of the door

Lay the door down on its front edge and secure in
position.

Loosen the screw securing the datum end stop and
rotate 90 degrees - as shown in the photo left.

Tighten the screw to secure datum end stop.

Datum
End Stop

Depth Datum
Bush

Jig

Door

Summary of Contents for 109294

Page 1: ...straight cutter 666262 16mm diameter guide bush At least two bradawls 109377 to secure jig to door frame 6 5 35mm Hinge sizes possible A sliding plate allows hinge length adjustment Engraved marking allows easy hinge measurement and setting The depth of the hinge can easily be set The hinge sits in place within the jig and the depth datum is adjusted to suit The depth datum butts up against the do...

Page 2: ...arkings 2 Loosen the screw so that the adjustment plate is free to slide 3 Align the leaf of the hinge with 0 as shown in the photo left 4 Slide the adjustment plate so that it touches the edge of the hinge Tighten the screw to secure the adjustment plate in place 5 Repeat this operation for the other 3 hinge apertures If the length setup was done correctly then the length of the hinge aperture on...

Page 3: ...inge Knuckle Push against edge of slot 1 2 3 4 The end stop hooks over the top of the door and positions the hinges in the correct place Make sure the end stop is pushed against the top of the door 5 Make sure all three depth datum bushes are against the opening face of the door Lay the door down on its front edge and secure in position Loosen the screw securing the datum end stop and rotate 90 de...

Page 4: ...ocate the bradawls 17 Continue to rout the recesses for the hinges Bradawl End Stop Pic 1 Pic 2 Pic 3 justable Hinge Jig 6 Secure the jig to the door with bradawls not included or use the clamp plates provided Pic 1 7 Set your router to the depth or slightly deeper than the hinge Pic 2 refer to your router manual for instructions on how to do this 8 Continue to rout the three apertures into the do...

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