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Operator's manual

Rebar tier

DF 16

Model

DF 16

Document

5000214885

Issue

11.2017

Version

07

Language

en

Summary of Contents for DF 16

Page 1: ...Operator s manual Rebar tier DF 16 Model DF 16 Document 5000214885 Issue 11 2017 Version 07 Language en...

Page 2: ...e statutory provisions in particular the protection of copyright will lead to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KG is constantly working on the improvement of its product...

Page 3: ...defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warnings ca gov WARNING Batteries battery posts terminals and related accessories contain lead and lead compounds and o...

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Page 5: ...ance 14 4 Scope of delivery 15 5 Structure and function 16 5 1 Application 16 5 2 Field of application 16 5 3 Functionality 16 6 Components and operator s controls 17 7 Transport 18 8 Use and operatio...

Page 6: ...ts DF 16 4 Operator s manual 10 2 5 Thorough cleaning of the machine 41 11 Accessories 42 11 1 Tie strip 42 11 2 Carrying case 42 11 3 Copper grease 42 11 4 Belt pouch 42 12 Technical data 43 12 1 DF...

Page 7: ...l is not a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and...

Page 8: ...notice indicates immediate hazards that result in serious injury or even death f Danger can be avoided by the following the actions mentioned WARNING This warning notice indicates possible hazards tha...

Page 9: ...liate or your Wacker Neuson dealer You can find the addresses in the Internet at www wackerneuson com The address of the manufacturer is located at the beginning of this operator s manual 2 3 Describe...

Page 10: ...iquely identifies your machine This infor mation is needed to order spare parts and when requesting additional technical information f Enter the information of your machine into the following table It...

Page 11: ...r concrete core activation Conduits for electrical installations which are suitable and approved for at tachment to reinforcements The sum of the diameters of the materials which are to be connected t...

Page 12: ...available in the Wacker Neuson product range of your machine Please refer to the installation regulations in this operator s manual Requirements for operation The ability to operate the machine safel...

Page 13: ...ep the operator s manual near the machine or near the worksite for quick reference If you have misplaced the operator s manual or require an additional copy con tact your Wacker Neuson representative...

Page 14: ...ating company responsibilities The operating company must make the operator s manual available to the oper ator and ensure that the operator has read and understood it Work recommendations Please obse...

Page 15: ...in the work and traffic area Load carrying capacity of the ground The measures needed to cordon off the construction site from public traffic The measures needed to secure walls and ceilings Options a...

Page 16: ...during the operation of hand machines Setting the hand machine down properly Set the machine down carefully Do not drop the machine to the floor or from greater heights Dropping the machine can cause...

Page 17: ...of delivery Operator s manual 15 4 Scope of delivery Item Designation 1 Rebar tier 2 Tube of copper grease without illustration 3 Operator s Manual without illus tration 4 Spare parts catalog without...

Page 18: ...a manually operated rebar tier The machine can be operated single handed After placement onto the reinforced steel rods the handle is moved forward up to the stop This causes a feed device to transpo...

Page 19: ...s controls Item Designation Item Designation Item Designation 1 Tie outlet 6 Lock 11 Twisting hook 2 Cover 7 Housing floor 12 Unlock mechanism at the twisting hook 3 Handle 8 Tie strip 13 Tie 4 Gripp...

Page 20: ...e supplied 1 Push umbrella handle in completely see Adjusting the length of the umbrella handle page 21 2 Push the handle completely forwards 3 If necessary remove tie see Removing jammed ties from th...

Page 21: ...per handling f When the machine is open secure the magazine tensioner in the park or stop position NOTICE Machine malfunction due to damaged components within the machine f Always store the machine an...

Page 22: ...h are rotated by 45 from the direction of movement of the operator you can turn the umbrella handle for easier handling 1 Release the Allen screw on the gripper clamp 2 Turn the umbrella handle into t...

Page 23: ...t your body height or the working con ditions large distance 1 Release the Allen screw on the gripper clamp 2 Pull out the umbrella handle or push it in not exceeding the marking MAX or the marking MI...

Page 24: ...r cramped space conditions 1 Release the Allen screw on the gripper clamp 2 Pull the umbrella handle out of the handle 3 Retighten the Allen screw manually Fastening the umbrella handle 1 Release the...

Page 25: ...the locks upwards and folding them out wards 3 Unfold lid NOTICE Malfunctions during operation due to damaged components within the machine f When the machine is open secure the magazine tensioner in...

Page 26: ...f the tie strip Adhesive side colored facing downwards Outlet of the ties forward Lettering Wacker Neuson facing upwards 3 Pull the magazine tensioner back until the lock releases and slowly guide it...

Page 27: ...Note When the stop is reached a distinct clicking sound is heard Checks before starting work Check the following points before beginning any work f Damage to the machine and to all components If the m...

Page 28: ...tal direction press the two reinforcing steel rods outside the tying area together with the empty hand 3 Push the handle forwards slowly and evenly up to the stop do not shove Note When the stop is re...

Page 29: ...tips Operating the machine slowly and evenly Always carry out push and pull movements slowly evenly and up to the stop The machine will thank you for it Placing the machine at a right angle Place the...

Page 30: ...l rods Ensure that the tie outlet always surrounds the reinforcing rods correctly If the machine is accidentally placed on the edge an empty tie is produced The tie will remain stuck in the machine an...

Page 31: ...he permissible diameter of the reinforcing rods see chapter Technical data If e g one of the reinforcing steel rods is too thick the tie tabs may not be able to hook up The tie will remain stuck in th...

Page 32: ...ill remain stuck in the machine and become jammed Maintaining the minimum distance to the formwork Maintain the minimum distance to the formwork so that the tie can always hook up If you do not observ...

Page 33: ...abs of the jammed tie into each other 3 Grip the tie tabs using pliers and carefully pull forwards out of the tie outlet guides The tie will turn in a spiral manner 4 Detach the tie from the twisting...

Page 34: ...top 2 Open both locks Do this by pulling the locks upwards and folding them out wards 3 Unfold lid NOTICE Malfunctions during operation due to damaged components within the machine f When the machine...

Page 35: ...the mag azine tensioner backwards until the lock releases and slowly guide it forwards to the tie strip Do not let the magazine tensioner jump 4 Checking the position of the tie strips The ties must...

Page 36: ...ch you cannot remedy yourself please contact your Wacker Neuson dealer Malfunction Cause Remedy No tying Tie ends are not connected Remove tie Place the machine at a right angle Tie is stuck in the ti...

Page 37: ...perty damage from improper handling f When the machine is open secure the magazine tensioner in the park or stop position NOTICE Machine malfunction due to damaged components within the machine f Only...

Page 38: ...with a clean and soft cloth to the front through the tie outlet Closing the machine 1 Close the lid 2 Close both locks Do this by pulling the tabs over the holders Cleaning the spindle 1 Pull the twi...

Page 39: ...e housing up to the stop The twisting hook will turn in a spiral manner The spindle is pulled out 2 Hold the twisting hook against the spring resistance 3 Wipe off the spindle with a clean cloth Remov...

Page 40: ...ng mechanism must be relubricated on both sides Only use special copper grease for lubricating see chapter Technical data 1 Pull the twisting hook partly out of the housing The twisting hook will turn...

Page 41: ...ch anism from above 5 Allow the twisting hook to slide slowly back into the housing do not let it jump 6 Apply some copper grease onto the twisting hook folding mechanism from below Item Designation 1...

Page 42: ...e right back to the stop 2 Open both locks Do this by pulling the locks upwards and folding them out wards 3 Unfold lid WARNING Spring loaded moving components Serious injuries or property damage from...

Page 43: ...sing and loading the machine 1 Close the lid 2 Close both locks Do this by pulling the tabs over the holders 3 Load the machine Do this by moving the handle forwards and back once slowly and evenly an...

Page 44: ...essories visit the following website www wackerneuson com 11 1 Tie strip You can order expendables for tying in different sized trading units 11 2 Carrying case 11 3 Copper grease You require copper g...

Page 45: ...ie of the materials to be tied for a longitudinal tie mm in mm in mm in Min 10 0 39 Min 2 x 6 0 08 x 0 24 Min 2 x 6 0 08 x 0 24 Max 32 1 26 Max 2 x 16 0 08 x 0 63 Max 22 10 0 87 x 0 39 Field of applic...

Page 46: ...12 Technical data DF 16 44 Operator s manual...

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