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Summary of Contents for C165

Page 1: ...010 CO 80P C02 8 3 XAIR 42 4 PRS 0 03m Prs Temp C165 INSTRUCTION MANUAL ENGLISH Combustion Analyzer w EOS CO2 Sensor Technology and High Altitude Compensation 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com ...

Page 2: ...15 16 C165 Printouts 17 Using The Menu 18 19 Using The C165 as a Thermometer or Pressure Meter 20 Measuring Flue Gases CO Protection Pump Operation 21 Where to Test 22 23 Analyzer Problem Solving 24 Frequently Asked Questions 24 Product Registration 24 Annual Service Recertification 25 Recertification Services 25 Online Booking Procedure 25 Returning Your Analyzer 26 Where to Send Your Analyzer 26...

Page 3: ...tured Commissioning Test has been included for the installation of boilers The analyzer has a protective rubber cover with a magnet for hands free operation and is supplied with a flue probe with integral temperature sensor A low flow detection system warns of low flow and switches the pump off This also helps to prevent water ingress from overfilled water traps Its LCD display is protected with a...

Page 4: ... in back under boot Charge Indicator Light Inlet Temperature T2 Temperature Connections Flue Probe Temp T1 BACKLIGHT s UP Press to HOLD values on display and navigate UP Press and hold to turn Backlight on off PUMP t DOWN Press to turn pump on off and navigate DOWN SEND ENTER to Select and Print Menu Controls Scroll up down Particle Filter Inside Water Trap Water Trap Protective Rubber Boot w buil...

Page 5: ... are recommended WARNING The battery charger unit must only be used when NiMH batteries are fitted Do not mix NiMH cells of different capacities or from different manufacturers All four cells must be identical REPLACING BATTERIES Turn over the analyzer remove its protective rubber cover and fit 4 AA batteries in the battery compartment Take great care to ensure they are fitted with the correct bat...

Page 6: ...outside fresh air then press The analyzer s pump starts and auto calibrates When complete Select FLUE 1 on the dial In fresh air the O2 reading should be 20 9 0 3 Select FLUE 2 on the dial In fresh air the CO reading should be zero WARNING This message indicates that the analyzer needs to be reset in fresh air To do so ensure that the analyzer is in outside fresh air and press To perform a manual ...

Page 7: ...esh air mg m3 Milligrams per meter cubed mg m3 n Milligrams per meter cubed normalized mg kWh Milligrams per kilowatt hour mg kWh n Milligrams per kilowatt hour normalized N F Not fitted O2 Oxygen Calculated reading in percentage O2 Calculated oxygen greater than 18 so calculation is disabled O2 ref reference level in for normalization calculation p Parts per million ppm Parts per million ppm n Pa...

Page 8: ... to making measurements Note The analyzer will not switch off unless the CO reading is below 40ppm Worklight Press to switch the worklight on and off NOTE Use of the worklight significantly increases the current drain on the batteries Switching PUMP on off The analyzer normally operates with the pump on Press to switch the pump off and on When the pump is switched off PO is displayed instead of th...

Page 9: ...combustion report FLUE 2 Fuel type can be changed via Menu or STATUS setting Carbon monoxide ppm Losses calculated Excess air Pressure reading Press to print a full combustion test or send to PC via optional Wireless module Hold for 2 seconds to log a full combustion report AUX display The AUX auxiliary display can be customized via MENU SCREEN AUX The parameters displayed on lines 1 2 3 4 5 and 6...

Page 10: ...line The side lights will flash Use to scroll or change the Log No If only one report is logged number will not change Press to confirm a Log No The side lights will stop flashing To view logged data press to move the pointer to another line Press Sidelights will flash on that line Use to scroll through data To finish press Sidelights stop flashing Use to scroll down to PRINT Press to print VIEWIN...

Page 11: ...e ignored Use to navigate to the main menu option SCREEN Press Use to navigate to the sub menu option AUX Press The display will show Press and a third line will appear Use to navigate to the desired parameter to be displayed on line 1 Press to select the parameter for Line 1 and repeat the process to select the display parameter for all four lines and then EXIT Rotate the dial from MENU to AUX to...

Page 12: ...his is possible With the boiler operating stably at Low Fire rate the Ratio CO and CO2 levels are measured These levels must be as per manufacturers instruction Where manufacturers instructions are not available the CO must be less than 350 ppm and the Flue 2 must be less than 0 0040 TEST 4 Measures Flow and Return Temperatures from the boiler All the measured readings are logged and can be printe...

Page 13: ...rity One of these is to observe the Excess Air O2 and CO readings both before and after the blower turns on If the heat exchanger is sealed your O2 and CO readings should remain fairly stable A breach in the heat exchanger may allow fresh air to be forced into the flue after the blower turns on due to pressure increase in the plenum The result may be a rise in the measured O2 in the stack gas and ...

Page 14: ...reports Report includes both Pre and Post Blower test segments and differences Viewing printing a logged Heat Exchange test Select MENU REPORT EXCH VIEW Use toto select the log number to be printed Press to print the test or send to PC via optional Wireless module Note The analyzer s memory can store up to 20 Heat exchange integrity tests To clear heat exchange memory select MENU REPORT EXCH DEL A...

Page 15: ... LEDs on that line to flash With the LEDs flashing press to allow the parameter on that line to be changed Press to select that change The LEDs stop flashing and Use to change the line again TEST TYPE With no LEDs flashing Use the keys to move the lit LEDs to the line you want You can change the LOG number and the TEST number so that you can view individual test results Press to select the line yo...

Page 16: ...17 PRINTOUTS COMBUSTION COMMISSION TEST PRS TEMP HEAT EXCHANGE AUX ...

Page 17: ...e to point to the active line NOTE To EXIT the MENU at any time simply move the rotary switch to any position other than Menu Any changes that have not been entered will be ignored MAIN MENU SUB MENU OPTIONS COMMENTS UNITS FUEL TYPE NAT GAS TOWN GAS COKE GAS PROPANE BUTANE LPG LIGHT OIL BIO OIL WOOD PELLETS BIO GAS USER 1 to 5 FUEL ORIGIN UK FRANCE SPAIN N AMERICA BELGIUM NETHERLAND EFFICIENCY GRO...

Page 18: ...ary switch to any position other than Menu Any changes that have not been entered will be ignored MAIN MENU SUB MENU OPTIONS COMMENTS REPORT AUX Stored AUX tests VIEW DEL ALL BACK COMBUSTION Stored combustion tests VIEW DEL ALL BACK COMMISSION Stored commission tests VIEW DEL ALL BACK PRS TEMP Stored pressure tests VIEW DEL ALL BACK EXCH Stored exchange tests VIEW DEL ALL BACK ROOM CO Stored room ...

Page 19: ...ssure sensor Use the T1 connection for the flow temperature sensor Use the T2 connection for the return temperature sensor Real time temperature difference If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal The standard printout for this mode is as follows ...

Page 20: ...eved and the readings are within the expected range Press and quickly release to start the analyzer printing The analyzer displays a series of bars until this is completed Press and release the key again to abort printing Make sure the printer is switched on ready to accept data and its infrared receiver is in line with the analyzer s emitter on top of the analyzer CO PROTECTION PUMP OPERATION CO ...

Page 21: ... Verify proper combustion O2 CO Stack Temp Efficiency Hi Low fire Gas Pressure Send and Return Water temp 80 Furnace Verify proper combustion O2 CO Stack Temp Vent Pressure Efficiency Verify Set Up Gas Pressure Test Limit Switch Pressure Switch Verify proper operation Static Duct Pressure Temperature Rise AC side Static Pressure Drop across coils 90 Furnace Verify proper combustion O2 CO Stack Tem...

Page 22: ...emperature Rise AC side Static Pressure Drop across coils Oil Furnace Verify proper combustion O2 CO Stack Temp Stack Draft Efficiency Test Verify Smoke Set Up Over Fire Draft Verify proper Static Duct Pressure Temperature Rise AC side Static Pressure Drop across coils Atmospheric Furnace Draft Verify proper Temperature Rise AC side Static Pressure Drop across coils Verify proper combustion O2 CO ...

Page 23: ...back to MENU and press ENTER Turn dial back to EXCH TEST and press ENTER FREQUENTLY ASKED QUESTIONS Q What is the countdown time on a C165 A There are two levels of countdown aka fresh air purge on a C165 From first switch on if cold more than 41 F from the temperature at which calibrated 90 secs From first switch on if warm within 41 F of the temperature at which calibrated 60 secs PRODUCT REGIST...

Page 24: ...epair time Pre authorizing payment for your repair on a credit card saves time We will ask you for authority to charge the full cost of a service but if we only calibrate your unit we ll only charge the calibration fee no tricks Charges will be applied upon completion of the recertification service Shipping time for most repairs is 1 to 3 days UEi pays return freight ONLINE BOOKING PROCEDURE How t...

Page 25: ...ssories If you haven t booked and paid online they will contact you to confirm the total recertification cost Once accepted the work will be carried out and on completion returned to you WHERE TO SEND YOUR ANALYZER USA Canada UEi Test Instruments Kane Canada Measurement Solutions 800 547 5740 877 475 0648 7601 East 88th Place 150 13571 Verdun Place Indianapolis IN 46256 Richmond BC V6V 1W5 COLD WE...

Page 26: ... volume 1 0 reading 1 0 reading 0 2 reading 5 reading Nitric Oxide Sensor optional 0 to 100ppm Overrange to 1500ppm 1ppm 2ppm 30ppm 1 5ppm 100ppm 1 5 reading 100ppm Pressure differential Nominal range 32 Maximum over range without damage to sensor is 60 0 2 mbar 0 080 inWC 1 mbar 0 401 inWC 80 mbar 32 inWC Maximum 0 001 mbar 25 mbar 0 001 inWC 10 016 0 005 mbar 0 002 inWC 0 03 mbar 0 080 inWC 3 of...

Page 27: ... the analyzer before use by Use the normal start up sequence in the location where the analyzer will be used Switch on all localized electrical equipment capable of causing interference Check all readings are as expected A level of disturbance is acceptable If not acceptable adjust the analyzer s position to minimize interference or switch off if possible the offending equipment during your test A...

Page 28: ...bber boot Scan the QR code to go directly to Register your Product on line or complete detach and return the Product Registration form in this manual Privacy Your feedback is important to us please add any additional comments you would like to make with regard to your recent UEi purchase Thank you for completing this survey All the information we have collected is confidential We do not sell or sh...

Page 29: ...Decision Other What brand was your previous analyzer 1st time purchase UEi TPI Testo E Instruments Bacharach Other Which magazines do you read USA Canada Supply House Times Contracting Business Contracting Canada HVAC XCHANGER ACHR News Oil and Energy HRAI Insight Magazine HPAC PCC Magazine RSES Journal National HVAC Insider Plumbing HVAC Magazine Engineered Systems Magazine SURVEY ...

Page 30: ... the C165 in the long or the short term though in normal use UEi is not aware of any specific issues that have affected the product The following list is included to satisfy the stated requirements of EN 50379 Solvents Cleaning fluids Polishes Paints Petrochemicals Corrosive gases i The C165 is fitted with an electrochemical CO sensor and an infra red CO2 sensor which have an expected life of more...

Page 31: ...ed warranties of merchantability and fitness for a particular purpose are limited to the express warranty UEi shall not be liable for loss of use of the instrument or other incidental or consequential damages expenses or economic loss or for any claim or claims for such damage expenses or economic loss A purchase receipt or other proof of original purchase date will be required before warranty rep...

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