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SAFETY INSTRUCTIONS

4.1 

KNOW THE RULES & YOUR EQUIPMENT.

Most job sites have rules governing equipment use & maintenance. 

Before starting at a new work location, check with the supervisor or 

safety coordinator. Ask about any rules or regulations you need to 

abide.

OSHA enforces federal laws within the United States that apply to the 

safe operation, application, & maintenance of equipment on job sites. 

It is the employer’s responsibility to comply with these laws. 

Do not operate this machine unless you have read the operations and 

maintenance manual carefully. 

4.2 

RECEIVE PROPER TRAINING.

Do not operate this machine unless you have received operational and 

maintenance training from a U.S. SAWS representative or from an autho-

rized distributor for U.S.SAWS.

4.3 

PROTECT YOUR FEET.

Observe all applicable local, state and federal safety regulations. Wear 

OSHA approved foot protection.

4.4 

PROTECT YOUR EYES.

Observe all applicable local, state and federal safety regulations. Wear 

OSHA approved safety glasses.

4.5 

PROTECT YOUR HEARING.

Observe all applicable local, state and federal safety regulations. Wear 

OSHA approved hearing protection.

4.6 

DRESS PROPERLY.

Do not wear loose clothing or jewelry that can be caught in moving parts. 

Wear protective hair covering to contain long hair. Keep hair away from 

motor air vent. Rubber gloves and non-skid footwear are recommended 

when working outdoors.

4.7 

AVOID A DANGEROUS ENVIRONMENT.

Do not expose machine to rain. Do not use machine in wet conditions. 

Water entering a power tool will increase the risk of electric shock. Keep 

work area well lit. When working at an elevated location, pay attention to 

articles and persons below. If operating the power tool in damp locations 

is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected 

supply. Use of an GFCI reduce the risk of electric shock.

4.8 

AVOID ANY AREAS OR ACTIONS THAT EXPOSE YOU TO CAR-

BON MONOXIDE.

Exhaust gas from gasoline engines contains dangerous carbon monox-

ide. Breathing it can cause unconsciousness and even kill you. Always 

operate gasoline engine machines in a well-ventilated area. Do not 

operate in areas where exhaust fumes could accumulate without wear-

ing appropriate respiratory protection. Consult your employer and OSHA 

regarding use of appropriate respirator for dangerous carbon monoxide 

gases.

4.9 

KEEP WORK AREA CLEAN. DO NOT RUN OVER ANYTHING.

Loose objects could be thrown from crack. Make sure area to be cut is 

clear from people and any loose objects, nuts, bolts, etc. Never run over 

any loose objects.

4

4.10 

KEEP CHILDREN AND VISITORS AWAY.

Do not allow anyone to stand in line with the blade path. Do not let children 

or visitors contact machine or extension cord. Keep children and visitors 

away from the work area.

4.11 

KEEP FIRM GRIP ON MACHINE.

During normal operation as instructed in Section 6.0, keep a firm hold 

on the handle grips and maintain control of the machine until the blade 

completely stops.

4.12 

SHUT OFF MACHINE.

When not in use, before servicing and when changing accessories shut off 

engine. Release the lever switch and move the on/off switch to the OFF 

position. Move the fuel valve lever to the OFF position.

4.13 

STORE IDLE EQUIPMENT.

The machine and tools should be stored in a dry and secure location when 

not in use. Keep equipment out of reach of children.

4.14 

OBTAIN MATERIAL SAFETY DATA SHEET (MSDS) FOR ALL 

WORK SURFACE MATERIALS. 

This includes primers, all coatings, adhesives, tile and crack filling materi

-

als, etc. Do not attempt to cut, clean out or remove material without MSDS 

information. Consult MSDS sheet for hazards information. Be aware that 

some materials are explosive as a dust.

4.15 

DO NOT OVERREACH.

Keep proper footing and balance at all times.

4.16 

OBTAIN MATERIAL SAFETY DATA SHEET (MSDS) FOR 

ALL WORK SURFACE MATERIALS. 

This includes primers, all coatings, adhesives, tile and crack filling materi

-

als, etc. Do not attempt to cut, clean out or remove material without MSDS 

information. Consult MSDS sheet for hazards information. Be aware that 

some materials are explosive as a dust.

4.17 

MAINTAIN MACHINE WITH CARE.

Keep machine clean and follow maintenance procedures for better and 

safer performance. Keep handles dry, clean, and free from oil and grease. 

Follow instructions for lubricating and changing accessories.

4.18 

REMOVE ADJUSTING TOOLS.

Form a habit of checking to see that tools such as adjusting wrenches are 

removed from the machine and properly stored before starting the engine.

4.19 

STAY ALERT.

Watch what you are doing. Use common sense. Do not operate machine 

when you are tired or fatigued.

4.20 

DO NOT USE DRUGS, ALCOHOL, MEDICATION.

Do not operate machine while under the influence of drugs, alcohol, 

or any medication.

4.21 

KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS.

Do not operate machine with parts missing or improperly mounted.

4.0 

SAFETY INSTRUCTIONS

Waterworks

Division 

P: 866 987-7297  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

Summary of Contents for Valve Exerciser

Page 1: ...INE ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION EYE OR FACE PROTECTION PROTECTIVE HELMET PROTECTIVE GLASSES OR FULL FACE PROTECTION WEAR HAND PROTECTION WARNING Improperly maintaining the JS including the Honda engine or failing to correct a problem before Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in...

Page 2: ...o circumstances will U S SAWS be held liable for incidental or consequential damages resulting from the use of this product and or defective parts or products associated with this product TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING UNDERSTANDING OF THE OWNERS MANUAL WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION EYE OR FACE PROTECTION PROTECTIVE ...

Page 3: ...PROPER TRAINING AND UNDERSTANDING OF THE OWNERS MANUAL WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION EYE OR FACE PROTECTION PROTECTIVE HELMET PROTECTIVE GLASSES OR FULL FACE PROTECTION WEAR HAND PROTECTION ntaining the JS including the Honda engine or failing to correct a problem before alfunction resulting in a serious injury Always perform a pre operation inspection ...

Page 4: ...R ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts etc Never run over any loose objects 4 4 10 KEEP CHILDREN AND VISITORS AWAY Do not allow anyone to stand in line with the blade path Do not let children or visitors contact machine or extension cord Keep children and visitors away from the work area 4 11 KEEP FIRM GRIP...

Page 5: ...included with your VEX kit for operations maintenance and safety gudelines DUST WARNING Cutting especially when DRY cutting generates dust that comes from the material being cut which frequently contains silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Exposure to excessive amount of such dust can cause Respiratory diseases affecting your a...

Page 6: ...y Socket Hard Storage Case for Drill Storage Bag for Legs Extensions 3 Shaft Extensions 1 1ft 1 2ft 1 3ft 3 18V Batteries Charge Deluxe Drive Shaft for Valves Up to 9 0 Deep Hydrant Package Includes PN US75001 Power Head Carry Case Padded Torque Handle Hydrant Pentagon Key Socket 2 20V Batteries Charger 1 Leg with 1 Foot Platform Items Can Be Added to Valve Exerciser Package Hex Shear Pin 2 Spares...

Page 7: ... extend 16 24 above grade to engage with the drive shaft 5 8 Start drill in torque output 1 4 as to not overload the valve 5 5 Install solid extension onto gearbox output 5 6 Engage twist lock mechanism to lock solid extension in place 5 9 Operating the valve Use caution when cycling valve Use slower speeds when the valve size is not known or when approaching the open or closed position Waterworks...

Page 8: ... specific valve information 2 2 5 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48 54 60 66 9 11 13 14 20 26 32 38 44 50 56 62 76 379 448 694 789 789 984 984 American 2 2 5 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48 8 11 11 14 20 5 26 5 33 38 5 43 5 49 57 63 75 372 444 516 588 Mueller Resilient Wedge Gate Valves 2 2 5 3 4 6 8 10 12 14 16 18 20 24 30 36 5 5 6 25 7 5 14 5 20 5 27 33 5 38 5 46 53 59 65 77 260 ...

Page 9: ...n down into the drive shaft set the tool up just to the side of the valve box this way you can see if any of the alignment variable are out of place In cases of uneven or downhill slopes approach exercising from the downhill side This allows the operator a safer standing position and makes it easier to set the tool for operation Do not lean the unit forwards or backwards against the drive shaft Im...

Page 10: ...kwise to release the retaining pin and remove the solid extension 5 15 2 Then place the solid extension onto the output of the gearbox 5 15 2 Turn the lock mechanism clock wise to engage the retaining pin in the recess of the out put shaft This will secure the solid extension to the gearbox OPERATION Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 11: ...e 4 SXBS18LTXIMPULS Metabo BS18 LTX Drill 5 US75011 Counter Housing Assembly 6 US60115 Screw Qty 2 7 US75012 Magnet Holder Assembly 8 US75013 Gearbox Hex Assembly 9 US60223 Screw Qty 3 10 US31251 Screw Qty 2 11 US75025 7 Lower Roll Cage Bumper 1 2 3 4 5 6 7 8 9 10 11 Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 12: ... 4 US31077 1 Safety Hitch Pin Qty 4 5 US75016 1 Leg Qty 2 6 US75021 1 Leg Mounting Tower Qty 2 7 US75040 V Foot Plate 8 US75020 Rectangular Foot Plate 9 US60223 1 4 20 x 3 4 Button Head Socket Screw Qty 8 1 2 4 5 6 7 3 8 9 6 2 Legs Breakdown Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 13: ...031 4 12 Extension 5 US75031 5 24 Extension 6 US75031 6 36 Extension US75012 1 Hex Shear Key with two spares US60403 Storage Bag US75050 Hard Case SXB625592 18v Metabo Battery Qty 3 SXB627046 18v Metabo Battery Charger Not Pictured 6 3 5 4 2 1 6 3 Extension Breakdown Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com 13 ...

Page 14: ...g the cover on 7 2 2 Remove the cover and remove both 9v batteries 7 2 2 Replace both 9v batteries Replace cover and screws 7 1 2 Remove gearbox 7 1 3 Remove damaged shear pin 7 1 4 Replace shear pin and reassemble power head unit 7 1 GEARBOX REPAIR 7 2 CHANGING THE BATTERY IN THE COUNTER Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 15: ...or quick adjustment and a perfect fit Bo Bop Valve Box Lifter This single magnet cover lifting model is great for removing covers of water valves electrical plates and other small grates The Bo Bop can lift over of 25 lbs OS Y Valve Adapter Outside Stem Yoke Valve Adapter is designed to allow exercising of post indicator and wheel valves Includes 1ft shaft extension Call for more information Power...

Page 16: ...tion to return merchandise under warranty must first be obtained from U S SAWS 9 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 9 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 17: ...anty registration card do not operate this machine before contacting U S SAWS at 1 877 817 6687 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the following information and mail or fax it to U S SAWS 8004B E Broadway Ave Tampa FL 33619 Fax No 714 434 7299 CO...

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