U.S.SAWS CC100 Operating Manual Download Page 5

SAFETY INSTRUCTIONS

5

DUST WARNING

Cutting, especially when DRY cutting, generates dust that comes 

from the material being cut, which frequently contains silica. 

Silica is a basic component of sand, quartz, brick clay, granite and 

numerous other minerals and rocks. Exposure to excessive amount of 

such dust can cause:

• Respiratory diseases (affecting your ability to breath), including 

chronic bronchitis, silicosis and pulmonary fibrosis from exposure 

to silica. These diseases may be fatal;

• Skin irritation and rash; and

• Cancer according to NTP* and IARC*

* National Toxicology Program, International Agency for Research 

on Cancer

Take precautionary steps

• Avoid inhalation of and skin contact with dust, mist and fumes;

• Wet cut when feasible, to minimize dust;

• Wear and ensure that all bystanders wear appropriate respiratory 

protection such as dust masks designed to filter out microscopic 

particles. (See OSHA 29 CFR Part 1910.1200) 

California Prop 65 Warning: Use of this product can cause exposure to 

materials known to the State of California to cause cancer and/or birth 

defects or other reproductive harm.

Surface Prep

Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

4.25 

STORE IDLE EQUIPMENT.

The machine, blades and tools should be stored in a dry and secure loca-

tion when not in use. Keep equipment out of reach of children.

4.26 

DO NOT FORCE SAW.

The saw will do the job better and safer at the rate for which it was de-

signed.

4.27 

OBTAIN SAFETY DATA SHEET (SDS) FOR ALL 

WORK SURFACE MATERIALS. 

This includes primers, all coatings, adhesives, tile and crack filling materi

-

als, etc. Do not attempt to cut, clean out or remove material without SDS 

information. Consult SDS sheet for hazards information. Be aware that 

some materials are explosive as a dust.

4.28 

DO NOT OVERREACH.

Keep proper footing and balance at all times.

4.29 

MAINTAIN MACHINE WITH CARE.

Keep machine clean and follow maintenance procedures for better and 

safer performance. Keep handles dry, clean, and free from oil and grease. 

Follow instructions for lubricating and changing accessories.

4.30 

REMOVE ADJUSTING TOOLS.

Form a habit of checking to see that tools such as adjusting wrenches are 

removed from the machine and properly stored before starting the engine.

4.31 

STAY ALERT.

Watch what you are doing. Use common sense. Do not operate machine 

when you are tired or fatigued.

4.32 

DO NOT USE DRUGS, ALCOHOL, MEDICATION.

Do not operate machine while under the influence of drugs, alcohol, 

or any medication.

4.33 

KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS.

Do not operate machine with parts missing or improperly mounted.

4.34 

CHECK DAMAGED PARTS.

Verify all machine guards are in good condition and will function properly 

before using the machine. Check for alignment of moving parts, binding of 

moving parts, breakage of parts, mounting, and any other conditions that 

may affect machine operation. A guard, power switch or other part that is 

damaged should be properly repaired or replaced by an authorized service 

center unless indicated elsewhere in this instruction manual. Do not oper-

ate machine if lever or engine on/off switch does not function properly.

4.35 

SECURELY MOUNT ACCESSORIES AND BLADES TO THE MA-

CHINE.

Extra care must be taken when using saws on an elevated location to pre-

vent injury to someone on a lower level in the event the tool or accessory 

should drop. Do not operate without fall protection for operator and debris 

protection for public.

4.36 

NEVER TOUCH THE MOVING PARTS.

Never touch moving parts such as blades, belts and others.

4.37 

STOP OPERATION IMMEDIATELY IF ANY ABNORMALITY IS 

DETECTED.

Stop using machine immediately if any abnormalities are observed during 

operation. Examples of abnormalities include unusual noise and vibration.

4.38 

WHEN REPLACING A PART, USE THE SAME TYPE 

AND QUALITY.

When replacing a component part with a new one, use only the same 

type and quality of new part. Never attempt to repair a machine if you are 

unfamiliar with proper procedures and techniques required.

4.39 

REFUEL WITH CARE.

Gasoline is extremely flammable. Gasoline vapor can explode. Refuel out

-

doors, in a well ventilated area, with the engine in the OFF position. Never 

smoke near gasoline and keep other flames and sparks away. Always store 

gasoline in an approved container. If any gasoline is spilled, make sure the 

area is dry before starting the engine. 

4.40 

NEVER DISABLE THE LEVER.

Do not modify, disable, or attempt to permanently engage the lever. Do not 

operate a machine if lever is not functioning. This could lead to serious 

injury or death.

4.41 

LOAD AND UNLOAD SAFELY. 

Use proper heavy lifting procedures. Read & understand manuals before 

loading & unloading.

4.42 STORAGE. 

Always store equipment properly when it is not being used. Equipment 

should be stored in a clean, dry location and out of reach of children.

4.43 

SAVE THESE INSTRUCTIONS.

Refer to this operations and maintenance manual as well as any addition-

al instructions included from other manufacturers and organizations such 

as Honda® and the Masonry and Concrete Saw Manufacturers Institute®. 

Never permit anyone to operate the machine without proper instructions.

Summary of Contents for CC100

Page 1: ...ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION U S English 02 11 2021 Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of U S SAWS Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 2: ... machine in a safe place at all times The information and specifications included in this publication were in effect at the time of approval for printing U S SAWS reserves the right however to discontinue or change specifications or design at any time with out notice and without incurring any obligation The U S SAWS CC 100 is a gas powered crack chasing saw that is designed to rout out random crac...

Page 3: ...se only diamond blades steel centered diamond cutting off wheels with this machine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades de with d feet Engine...

Page 4: ... without wear ing appropriate respiratory protection Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts etc Never run over any loose objects 4 12 KEEP CHILDREN AND VISITORS ...

Page 5: ... alcohol or any medication 4 33 KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS Do not operate machine with parts missing or improperly mounted 4 34 CHECK DAMAGED PARTS Verify all machine guards are in good condition and will function properly before using the machine Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect machine...

Page 6: ...achine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM Avoid injury Do NOT operate with guard removed Replace guard before operating machine C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades Rotating bl...

Page 7: ...couldgenerateparticulates hesechemicalsareknown to thestateof California to causecancer andbirth defectsorother n visitwww P65Warnings ca gov 4 0 Rules for safer operation TO AVOID INJURY Always inspect saw blades be fore use Replace all cracked or damaged blades Figure 4 Warning label inspect blades before use Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales us...

Page 8: ...sition remove the four 5 16 hex bolts that attach the belt guard to the chassis 6 3 2 Remove the belt guard The belt should deflect no more than 1 16 under moderate finger pressure equidistant between the sheaves 6 3 3 To tighten the belt loosen the four 5 16 hex nuts that hold the Honda engine to the chassis Then turn the 3 8 hex head bolt clockwise on the front of the CC 100 6 3 4 After reaching...

Page 9: ... SX90140 16 SX49003 17 SX90151 18 SX90154 19 SX90179 20 SX90178 NOT SHOWN 22 US31321 NOT SHOWN 23 US31110 1 50 SX90145 49 SX90199 48 US24600 80 47 SX92017 46 SX90204 NOT SHOWN 45 SX90155 43 SX50250 44 SX91549 42 SX90177 41 US31351 1 40 US31058 38 SX92000 37 SX90108 36 SX90109 35 US31351 1 34 SX90192 33 US31058 32 SX90168 31 SX92008 30 SX90172 28 SX90165 3 US31074 21 04 90209 29 05 60474 39 04 9102...

Page 10: ... GX270 8 5HP HONDA HORIZONTAL SHAFT GAS ENGINE 15 1 SX90140 CHASSIS 16 1 SX49003 SWIVEL CASTER 17 1 SX90151 BLADE GUARD ASSEMBLY 18 1 SX90154 DUNCAN BEARING W SPROCKET ASSEMBLY AND UPDATED CHASSIS FLANGE REPLACEMENT 19 1 SX90179 WHEEL SPACER 20 1 SX90178 20MM FLANGE BLOCK BEARING 21 1 US31115 5 16 18 X 1 CARRIAGE BOLT 22 1 US31321 5 16 WIDE FLAT WASHER 23 1 US31110 1 5 16 18 NYLON LOCK NUT 24 2 SX...

Page 11: ... X 1 1 2 HEX HEAD BOLT 40 1 US31058 1 2 HARDENED SAE FLAT WASHER 41 1 US31351 1 1 2 13 NYLOCK NUT 42 2 SX90177 FLANGE BEARING 2 BOLT 1 BORE 43 1 SX50250 1 4 20X3 8 SOCKET SET SCREW 44 1 SX91549 1 4 20X1 2 SOCKET SET SCREW 45 1 SX90155 CC SHAFT REVG 46 1 SX90204 JS 110 3 16 X1 4 X1 1 2 KEYSTOCK 47 1 SX92017 POLY V BELT 48 1 US24600 80 MOTOR PULLEY 49 1 SX90199 QD BUSHING 1 50 1 SX90145 BLADE SHAFT ...

Page 12: ...p crack chasing saw with vacuum hose adapter CCB06250PD 6 x 250 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06375PD 6 x 375 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06500PD 6 x 500 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06250PVD 6 x 250 x5 8 V Shaped Segments with DPH and Kicker Segments CCB06375PVD 6 x 375 x5 8 V Shaped Segments with DPH and Kicke...

Page 13: ...tion to return merchandise under warranty must first be obtained from U S SAWS 7 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 7 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 14: ...ampa FL 33619 Fax No 714 434 7299 If you are not the owner of record as shown on the manual copy of the warranty registration card do not operate this machine before contacting U S SAWS at 1 866 987 7297 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the fol...

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