U.S.SAWS CC100 Operating Manual Download Page 3

SYMBOLS & DECALS

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

3

Read and understand operator’s 

manual before using this machine.

Failure to follow operating Instruc-

tions could result in injury or dam-

age to equipment.

Flying debris and loud noise 

hazards. Wear ear and eye 

protection

Wear safety boots when 

operating this machine

Wear appropriate clothing

Wear hand protection

Keep all guards in place

Rotating blade hazard.

Do NOT operate with guard up.

Keep hands and feet away.

Engine exhaust contains poi-

sonous carbon monoxide gas. 

Breathing it could cause death.

Operate machine in well venti-

lated area.

AVOID INJURY.

Do NOT operate with guard re-

moved. Replace guard before 

operating machine.

TO AVOID INJURY.

Always inspect saw blades be-

fore use. Replace all cracked 

or damaged blades.

Wear Head Protection, breath-

ing protection, and the use of 

hearing protection is manda-

tory

Use only diamond blades (steel cen-

tered diamond cutting-off wheels) with 

this machine. RPM rating on blade must 

exceed machine max rpm rating. The 

use of any other blade could result in 

death or serious injury.

 

 

 

 

 

 

 

TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING AND.  

UNDERSTANDING OF THE OWNERS MANUAL 

WHEN OPERATING THIS MACHINE 

 

 

ALWAYS WEAR SAFETY APPROVED 

 

 

 

HEARING PROTECTION 

EYE OR FACE PROTECTION 

PROTECTIVE HELMET

   

 

 

 

 

  

 

     

PROTECTIVE GLASSES OR FULL FACE PROTECTION 

 
 

      WEAR HAND PROTECTION 

WARNING: Improperly maintaining the JS  including the Honda  engine  or  failing  to  correct  a  problem  before 

operation could cause a malfunction resulting in a serious injury. Always perform a pre-operation inspection before 

each operation and correct any problem. See Honda Engines Owner's Manual. 

 

5.2

 

 

Check the condition of the Honda engine. See the section titled "Before operation - is your 

engine ready to go?" in the Honda Engines Owner's Manual. 

 

  

WARNING: Exhaust gas from gasoline engines contains dangerous carbon monoxide. Breathing it can cause 

unconsciousness and even kill you. Always operate gasoline engine machines in a well-ventilated area. Do not 

operate in areas where exhaust fumes could accumulate without wearing appropriate respiratory protection. 

Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide 

gases. See Figure 7. 

 

  

EEnnggiinnee  eexxhhaauusstt  ccoonnttaaiinnss  

ppooiissoonnoouuss  ccaarrbboonn  

m

moonnooxxiiddee  ggaass..  Breathing 

it could cause death.

 

Operate machine in well 

ventilated area.

 

 

 

 

FFiigguurree  77  --  W

Waarrnniinngg  llaabbeell  --  eennggiinnee  eexxhhaauusstt  ccoonnttaaiinnss  ccaarrbboonn  m

moonnooxxiiddee  ggaass  

1111  

 

 

 

 

 

 

 

TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING AND.  

UNDERSTANDING OF THE OWNERS MANUAL 

WHEN OPERATING THIS MACHINE 

 

 

ALWAYS WEAR SAFETY APPROVED 

 

 

 

HEARING PROTECTION 

EYE OR FACE PROTECTION 

PROTECTIVE HELMET

   

 

 

 

 

  

 

     

PROTECTIVE GLASSES OR FULL FACE PROTECTION 

 
 

      WEAR HAND PROTECTION 

WARNING: Improperly maintaining the JS  including the Honda  engine  or  failing  to  correct  a  problem  before 

operation could cause a malfunction resulting in a serious injury. Always perform a pre-operation inspection before 

each operation and correct any problem. See Honda Engines Owner's Manual. 

 

5.2

 

 

Check the condition of the Honda engine. See the section titled "Before operation - is your 

engine ready to go?" in the Honda Engines Owner's Manual. 

 

  

WARNING: Exhaust gas from gasoline engines contains dangerous carbon monoxide. Breathing it can cause 

unconsciousness and even kill you. Always operate gasoline engine machines in a well-ventilated area. Do not 

operate in areas where exhaust fumes could accumulate without wearing appropriate respiratory protection. 

Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide 

gases. See Figure 7. 

 

  

EEnnggiinnee  eexxhhaauusstt  ccoonnttaaiinnss  

ppooiissoonnoouuss  ccaarrbboonn  

m

moonnooxxiiddee  ggaass..  Breathing 

it could cause death.

 

Operate machine in well 

ventilated area.

 

 

 

 

FFiigguurree  77  --  W

Waarrnniinngg  llaabbeell  --  eennggiinnee  eexxhhaauusstt  ccoonnttaaiinnss  ccaarrbboonn  m

moonnooxxiiddee  ggaass  

1111  

Surface Prep

Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

For Safe Operation

You must be qualified for safe operation of the U.S.SAWS CC-100

 machine. You must clearly understand the written instructions supplied 

by U.S.SAWS, be trained - including actual operation - & know the safety 

rules & regulations for the job site. It is a safety practice to point out & ex-

plain safety signs & practices to others & to make sure they understand 

the importance of following these instructions.

Be Safe

Human error is the result of many factors: carelessness, fatigue,  sensory 

overload, preoccupation, unfamiliarity with the machine or attachments, 

or drugs or alcohol, to name a few. You can avoid serious injury or death 

caused by these & other unsafe work practices. Be safe and never as-

sume accidents cannot happen to you.

For your safety and the safety of others, act safely and encourage your 

fellow workers to act safely as well.

Wear proper electrostatic 

grounding equipment at all 

times. Static discharge during 

fueling can cause explosion

3.0 

SYMBOLS & DECALS

Summary of Contents for CC100

Page 1: ...ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION U S English 02 11 2021 Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of U S SAWS Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 2: ... machine in a safe place at all times The information and specifications included in this publication were in effect at the time of approval for printing U S SAWS reserves the right however to discontinue or change specifications or design at any time with out notice and without incurring any obligation The U S SAWS CC 100 is a gas powered crack chasing saw that is designed to rout out random crac...

Page 3: ...se only diamond blades steel centered diamond cutting off wheels with this machine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades de with d feet Engine...

Page 4: ... without wear ing appropriate respiratory protection Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts etc Never run over any loose objects 4 12 KEEP CHILDREN AND VISITORS ...

Page 5: ... alcohol or any medication 4 33 KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS Do not operate machine with parts missing or improperly mounted 4 34 CHECK DAMAGED PARTS Verify all machine guards are in good condition and will function properly before using the machine Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect machine...

Page 6: ...achine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM Avoid injury Do NOT operate with guard removed Replace guard before operating machine C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades Rotating bl...

Page 7: ...couldgenerateparticulates hesechemicalsareknown to thestateof California to causecancer andbirth defectsorother n visitwww P65Warnings ca gov 4 0 Rules for safer operation TO AVOID INJURY Always inspect saw blades be fore use Replace all cracked or damaged blades Figure 4 Warning label inspect blades before use Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales us...

Page 8: ...sition remove the four 5 16 hex bolts that attach the belt guard to the chassis 6 3 2 Remove the belt guard The belt should deflect no more than 1 16 under moderate finger pressure equidistant between the sheaves 6 3 3 To tighten the belt loosen the four 5 16 hex nuts that hold the Honda engine to the chassis Then turn the 3 8 hex head bolt clockwise on the front of the CC 100 6 3 4 After reaching...

Page 9: ... SX90140 16 SX49003 17 SX90151 18 SX90154 19 SX90179 20 SX90178 NOT SHOWN 22 US31321 NOT SHOWN 23 US31110 1 50 SX90145 49 SX90199 48 US24600 80 47 SX92017 46 SX90204 NOT SHOWN 45 SX90155 43 SX50250 44 SX91549 42 SX90177 41 US31351 1 40 US31058 38 SX92000 37 SX90108 36 SX90109 35 US31351 1 34 SX90192 33 US31058 32 SX90168 31 SX92008 30 SX90172 28 SX90165 3 US31074 21 04 90209 29 05 60474 39 04 9102...

Page 10: ... GX270 8 5HP HONDA HORIZONTAL SHAFT GAS ENGINE 15 1 SX90140 CHASSIS 16 1 SX49003 SWIVEL CASTER 17 1 SX90151 BLADE GUARD ASSEMBLY 18 1 SX90154 DUNCAN BEARING W SPROCKET ASSEMBLY AND UPDATED CHASSIS FLANGE REPLACEMENT 19 1 SX90179 WHEEL SPACER 20 1 SX90178 20MM FLANGE BLOCK BEARING 21 1 US31115 5 16 18 X 1 CARRIAGE BOLT 22 1 US31321 5 16 WIDE FLAT WASHER 23 1 US31110 1 5 16 18 NYLON LOCK NUT 24 2 SX...

Page 11: ... X 1 1 2 HEX HEAD BOLT 40 1 US31058 1 2 HARDENED SAE FLAT WASHER 41 1 US31351 1 1 2 13 NYLOCK NUT 42 2 SX90177 FLANGE BEARING 2 BOLT 1 BORE 43 1 SX50250 1 4 20X3 8 SOCKET SET SCREW 44 1 SX91549 1 4 20X1 2 SOCKET SET SCREW 45 1 SX90155 CC SHAFT REVG 46 1 SX90204 JS 110 3 16 X1 4 X1 1 2 KEYSTOCK 47 1 SX92017 POLY V BELT 48 1 US24600 80 MOTOR PULLEY 49 1 SX90199 QD BUSHING 1 50 1 SX90145 BLADE SHAFT ...

Page 12: ...p crack chasing saw with vacuum hose adapter CCB06250PD 6 x 250 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06375PD 6 x 375 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06500PD 6 x 500 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06250PVD 6 x 250 x5 8 V Shaped Segments with DPH and Kicker Segments CCB06375PVD 6 x 375 x5 8 V Shaped Segments with DPH and Kicke...

Page 13: ...tion to return merchandise under warranty must first be obtained from U S SAWS 7 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 7 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 14: ...ampa FL 33619 Fax No 714 434 7299 If you are not the owner of record as shown on the manual copy of the warranty registration card do not operate this machine before contacting U S SAWS at 1 866 987 7297 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the fol...

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